MERCEDES-BENZ 2003 CLK500

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Repair and Diagnosis

General Information
- Specifications Index
  - Common Specs & Procedures
    - Model Identification
    - Air Conditioning
    - Battery
    - Brakes
    - Charging System
    - Drive Belts
    - Engine Cooling
    - Fuel System
    - Ignition System
    - Starting System
- DTC Index
  - DTC Index - 209 Chassis
    - Automatic Transmission DTCS
    - Engine Performance DTCS
  - DTC Index - Electronic Selector Lever (Version 203)
    - Application
    - Electronic Selector Lever DTCS
  - DTC Index - Engine Controls (Me2.8 [8-C]) - Engine 113
    - Application
    - Engine Control DTCS
- Electrical
  - Using System Wiring Diagrams
  - Map - Electrical Systems
    - Electrical Systems
    - Battery, Starting & Charging System CHECKSHEET
    - Reason Code Explanation
    - Automotive Terminology & Definitions
- OEM General Information
  - Overall Vehicle -- Safety Precautions -- 209 Chassis
    - Safety Precautions
  - MERCEDES-BENZ Model Identification
    - Model Identification
  - Emergency Equipment - 209 Chassis
    - Retrofitting & Conversion
  - How To Use The Engine Performance Section
    - * Please Read This First *
    - How To Use The Engine Performance Section
    - Application
    - Emission Applications
    - Specifications
    - Adjustment
    - Theory & Operation
    - Testing & Diagnostics
    - Pin Voltage Charts
    - Sensor Range Charts
    - Vacuum Hose Diagram(S)
    - Removal, Overhaul & Installation
    - Wiring Diagrams - Engine Performance
  - OEM Auxiliary Repair Materials & Paint
    - Coatings -- 209 Chassis
  - Overall Vehicle -- Maintenance - 209 Chassis
    - Maintenance
  - Overall Vehicle -- Test & Adjustment Values - 209 Chassis
    - Test & Adjustment Values
  - Overall Vehicle -- Testing & Repair - 209 Chassis
    - Safety Precautions
    - Testing & Repair
  - Tools - 209 Chassis
    - Shop-Made Tools
- Basic Trouble Shooting
  - Emission Control Abbreviations
    - "A"
    - "B"
    - "C"
    - "D"
    - "E"
    - "F"
    - "G"
    - "H"
    - "I"
    - "K"
    - "L"
    - "M"
    - "N"
    - "O"
    - "P"
    - "R"
    - "S"
    - "T"
    - "V"
    - "W"
  - Commonly Used Abbreviations - General Information
    - * Please Read This First *
    - "A"
    - "B"
    - "C"
    - "D"
    - "E"
    - "F"
    - "G"
    - "H"
    - "I"
    - "J"
    - "K"
    - "L"
    - "M"
    - "N"
    - "O"
    - "P"
    - "Q"
    - "R"
    - "S"
    - "T"
    - "V"
    - "W"
  - Basic Trouble Shooting - General Information
    - * Please Read This First *
    - Accessories & Electrical
    - Air Conditioning & Heat
    - Brakes
    - Engine Mechanical
    - Engine Performance
    - Manual Transmission
    - Powertrain
    - Steering & Suspension
  - Engine Performance - Trouble Shooting - General Information
    - * Please Read This First *
    - Engine Performance
- Engine Performance
  - State Emission Standards - Diesel
  - State Emission Standards - Gas
    - ALASKA
    - ARIZONA
    - CALIFORNIA
    - Colorado
    - CONNECTICUT
    - DELAWARE
    - District Of COLUMBIA
    - GEORGIA
    - IDAHO
    - ILLINOIS
    - INDIANA
    - KENTUCKY
    - MARYLAND
    - MASSACHUSETTS
    - MISSOURI
    - NEVADA
    - New Jersey
    - New MEXICO
    - New YORK
    - North CAROLINA
    - OHIO
    - OREGON
    - PENNSYLVANIA
    - RHODE Island
    - TENNESSEE
    - TEXAS
    - UTAH
    - VIRGINIA
    - WASHINGTON
    - WISCONSIN
    - U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
    - U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
    - U.S. EPA Im240 Emission Standards
  - Electrostatic Discharge Warning - General Information
    - * Please Read This First *
    - Introduction
    - Handling Static-Sensitive Circuits
    - Checking Static-Sensitive Circuits
  - Engine Performance Diagnostic Routine Outline - General Information
    - * Please Read This First *
    - Where Does DRIVEABILITY Diagnosis Start?
  - Engine Performance Safety Precautions
    - Engine Performance Safety Precautions
  - Map - Engine Performance & Maintenance
    - Engine Performance And Maintenance (Including Exhaust Systems)
    - Engine Performance & Maintenance CHECKSHEET
    - Engine Performance And Maintenance
    - Reason Code Explanation
    - Automotive Terminology & Definitions
  - Parasitic Load Explanation & Test Procedures - General Information
    - * Please Read This First *
    - General Information
    - Testing For Parasitic Load
  - Waveforms - Injector Pattern Tutorial - General Information
    - * Please Read This First *
    - Purpose Of This Article
    - Is A Lab Scope Necessary?
    - The Two Types Of Injector Drivers
    - The Two Ways Injector Circuits Are Wired
    - Interpreting Injector Waveforms
    - Current Waveform Samples
    - Voltage Waveform Samples
- Brakes
  - Anti-Lock Brake Safety Precautions - General Information
    - * Please Read This First *
    - Anti-Lock Brake Safety Precautions
  - Map - Brake Systems
    - Brake Systems
    - Brake System CHECKSHEET
    - Reason Code Explanation
    - Automotive Terminology & Definitions
  - Map - Routine Inspection Reference Guide
    - Routine Inspection Reference Guide
    - Wheel & Tire Supplement
    - Reason Code Explanation
    - Automotive Terminology & Definitions
- Check Lists
  - Symptom Check List Worksheet - General Information
    - * Please Read This First *
    - Purpose
    - Symptom Check List Worksheets
- OBD-II Drive Cycles
  - * Please Read This First *
  - Drive Cycles
- Driveline
  - Axles
    - Drive Axle Noise Diagnosis - General Information
    - Gear Tooth Contact Patterns - General Information
    - Map - Drive Train & Transmission
    - Trouble Shooting - Clutches - General Information
- Engine
  - Engine Overhaul Procedures - General Information
    - * Please Read This First *
    - Description
    - Engine Identification
    - Inspection Procedures
    - Cleaning Procedures
    - Component Cleaning
    - Cylinder Head Replacement
    - Cylinder Head Overhaul
    - Pistons, Connecting Rods & Bearings
    - Crankshaft & Main Bearings
    - Camshaft
    - Timing Chains & Belts
    - Timing Gears
    - Oil Pump
    - Break-In Procedure
  - General Cooling System Service - General Information
    - * Please Read This First *
    - Description
    - Maintenance
    - Testing
- Map - Exhaust Systems
  - Exhaust Systems
  - Reason Code Explanation
- Heating, Ventilation & A
  - C (HVAC)
    - Map - Heating, Ventilation, & Air Conditioning
- Identification
  - CANADIAN Model Cross-Reference
    - * Please Read This First *
    - ACURA
    - ASUNA
    - AUDI
    - BMW
    - CHRYSLER Corp.
    - General Motors
    - HYUNDAI
    - Jaguar
    - KIA
    - MAZDA
    - MERCEDES-BENZ
    - Mercury
    - MERKUR
    - MITSUBISHI
    - NISSAN
    - RENAULT
    - SATURN
    - Smart
    - SUBARU
    - SUZUKI
    - TOYOTA
    - VOLKSWAGEN
    - VOLVO
    - All Others
  - Euro English-To-U.S. Translations
    - Introduction
- Metric Conversions
  - Engine Displacement Conversion Table - ECAT
    - Conversion Table
  - Metric Conversions
    - Metric Conversions
    - Conversion Factors
- Restraints
  - Air Bag Deactivation Procedures
    - Special Care During Mechanical Repairs
    - ACURA
    - AUDI
    - BMW
    - HONDA
    - HYUNDAI
    - INFINITI
    - ISUZU
    - Jaguar
    - KIA
    - Land Rover
    - LEXUS
    - MAZDA
    - MERCEDES-BENZ
    - MITSUBISHI
    - NISSAN
    - PORSCHE
    - SAAB
    - SUBARU
    - SUZUKI
    - TOYOTA
    - VOLKSWAGEN
    - VOLVO
- Steering
  - Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
    - Steering & Suspension Systems
    - Wheel And Tire
    - Steering & Suspension CHECKSHEET
    - Wheels & Tires CHECKSHEET
    - Steering And Suspension, Wheel Alignment, Wheels And Tires
    - Reason Code Explanation
    - Automotive Terminology & Definitions
  - Wheel Alignment Theory & Operation - General Information
    - * Please Read This First *
    - Pre-Alignment Instructions
    - Adjustments
- Traction Control Disable Procedures
  - Traction Control Disable
    - MERCEDES TSB:S-B-14.00
    - Disable Procedures
- Trouble Shooting - Manual Transmission - General Information
  - * Please Read This First *
  - Introduction
Electrical
- Component Locations
  - Diagnostic Connector (DLC) Locations
    - Domestic Cars
    - Domestic Light Trucks & Vans
    - Imported Cars & Trucks
  - Electrical Component Locator (209 Chassis)
- Wiring Diagrams
  - OEM Connector End Views -- 209 Chassis
    - Connector End Views
  - System Wiring Diagrams
- Motors, Switches, Relays
  - Electrical System, Equipment & Instructions -- Basic Knowledge - 209 Chassis
    - Basic Knowledge
  - Electrical System, Equipment & Instructions -- Testing & Repair - 209 Chassis
    - Testing & Repair
  - Connector & Network -- Basic Knowledge -- 209 Chassis
    - Basic Knowledge
  - Connectors, Grounds & ASSYST System -- Basic Knowledge -- 209 Chassis
    - Basic Knowledge
  - Repair General Information -- 209 Chassis
    - General Information
  - Battery & Programming
    - Encoding Of Control Units -- 209 Chassis
- Gauges
  - PARKTRONIC, Instrument Cluster, And Battery -- Trouble Diagnosis - 209 Chassis
    - Trouble Diagnosis
  - Battery, Warning
    - Indicator Lamps, & Interior Lights -- Maintenance - 209 Chassis
- Charging Systems
  - Battery -- Safety Precautions - 209 Chassis
    - Safety Precautions
  - Battery -- Test & Adjustment Values - 209 Chassis
    - Test & Adjustment Values
  - Battery Disposal -- 209 Chassis
    - Miscellaneous Notes
  - Generators & Regulators - 209 Chassis
    - Identification
    - Description
    - Adjustments
    - Trouble Shooting
    - Service Precautions
    - Testing
    - Retrieving & Erasing Diagnostic Trouble Codes
    - On-Vehicle Testing
    - Removal & Installation
    - Overhaul
    - Torque Specifications
    - Wiring Diagrams
- Fuses & Circuit Breakers
  - Fuse & Circuit Breakers - 209 Chassis
    - Description
    - Fuse And Relay Box As-Built Configuration - GF54.15-P-0800Q
    - Fuse Assignment As-Built Configuration - GF54.15-P-1256Q
    - Relay Assignment, Production Details - GF54.15-P-1257P
    - Fuel Pump Relay Position
  - Fuses & Circuit Breakers - 209 Chassis
    - Identification
    - Wiring Diagrams
Quick Lookups
- Fluids
- Technical Bulletins
  - Campaigns
    - Accessories & Equipment
    - System
    - Anti-Theft Systems
    - Exterior Body Panels
    - Axle Shafts
    - Campaign
    - Charging Systems
    - Cooling Fan
    - Ignition Switch
    - None
    - Seats
    - Sun Roof
  - Safety Recalls
    - Recalls
  - Technical Service Bulletins
    - HVAC Control Systems
    - Mechanical
    - Wiper
    - Window Motors & Regulators
    - Body Interior
    - Starter
    - Entertainment Systems
    - Accessories & Equipment
    - Headlights
    - System
    - Transmission Control Systems
    - Interior
    - Gauges & Instrument Panels
    - Communication Devices
    - Seats
    - Sun Roof
    - Exterior Lights
    - Infotainment
    - Restraints Control Systems
    - Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)
    - Air Bag, SRS
    - Brakes Control Systems
    - Cruise Control Systems
    - Anti-Theft Systems
    - Exterior Body Panels
    - Lubrication System
    - Automatic Trans
    - Auxiliary Emission Control Systems
    - Differentials & Drive Axles
    - Wheels & Tire System
    - Driveshaft & Universal Joints
    - Fuses & Circuit Breakers
    - Charging Systems
    - Warning Systems
    - Collision
    - Cooling System (Mechanical)
    - Exhaust
    - Paint & Coatings
    - Frames, Subframes & Crossmembers
    - Mirrors
    - Front Suspension
    - Rear Suspension
    - Wheel Alignment
    - Suspension Control Systems
    - Horns
    - Manual Steering
    - Steering Column
    - Steering Gear
    - Steering Linkage
    - Mechanical - Hydraulic
    - Schedule
- Tire Fitment
Body & Frame
- Towing Systems
  - Entertainment, Navigation & Towing - Retrofitting & Conversion -- 209 Chassis
    - Retrofitting & Conversion
  - Frame, Trailer Operation - 209 Chassis
    - General Information
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Retrofitting & Conversion
    - Torque Specifications
- Ignition Switch
  - Steering Lock
    - Central Locking System - 209 Chassis
- Windows
  - Doors - 209 Chassis
    - Basic Knowledge
    - Testing & Repair
    - Test & Adjustment Values
    - Torque Specifications
- Mirrors
  - Detachable Body Components - 209 Chassis
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Removal & Installation
    - Torque Specifications
    - Retrofitting & Conversion
- Exterior
  - Interior Trim
    - Interior Equipment - 209 Chassis
    - Scrapping Gas-Filled Hydraulic Components -- 209 Chassis
- Paint & Coatings
  - Paintwork - 209 Chassis
    - General Information
    - Safety Precautions
    - Testing & Repair
    - Maintenance
- Frames, Subframes & Crossmembers
  - Substructure - 209 Chassis
    - Testing & Repair
    - Torque Specifications
- Exterior Body Panels
  - Windows - 209 Chassis
    - General Information
    - Basic Knowledge
    - Safety Precautions
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Torque Specifications
- Sun Roof
  - T-Top
    - Convertible Top
Accessories & Equipment
- Collision
  - Avoidance
    - Ultrasonic Back-Up Aid -- Retrofitting & Conversion - 209 Chassis
- Wiper
  - Washer Systems
    - Electrical System -- Safety Precautions - 209 Chassis
    - Exterior Lights, Wiper
    - Exterior
    - Exterior Lights & Wiper
    - Wiper
- Cruise Control Systems
  - Throttle Control, Speed Control Systems - 209 Chassis
    - Basic Knowledge
    - Safety Precautions
    - Testing & Repair
    - Torque Specifications
- Interior
  - Illumination Lights
    - Hands-Free System, I-Pod Interface, & Illuminated Door Sill Molding -- Retrofitting & Conversion - 209 Chassis
- Infotainment
  - Radio, Navigation, & Antennas -- Retrofitting & Conversion - 209 Chassis
    - Retrofitting & Conversion
- Warning Systems
  - Warning System, Entertainment, & Antennas -- Basic Knowledge - 209 Chassis
    - Basic Knowledge
- Exterior Lights
  - Fastening For Additional Turn Signal Lamp -- Torque Specifications - 209 Chassis
    - Torque Specifications
Suspension
- Wheels & Tire System
  - Retrofitting & Conversion -- 209 Chassis
    - Retrofitting & Conversion
  - Wheels, Chassis Alignment Check - 209 Chassis
    - General Information
    - Basic Knowledge
    - Safety Precautions
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Torque Specifications
    - Forms
    - Retrofitting & Conversion
- Rear Suspension
  - Rear Axle -- Capacities & Specifications -- 209 Chassis
    - Capacities & Specifications
  - Rear Axle -- Test & Adjustment Values -- 209 Chassis
    - Test & Adjustment Values
  - Rear Axle -- Testing & Repair -- 209 Chassis - 1 Of 2
    - Testing & Repair
  - Rear Axle -- Testing & Repair -- 209 Chassis - 2 Of 2
    - Testing & Repair
  - Rear Axle -- Torque Specifications -- 209 Chassis
    - Torque Specifications
  - Rear Axle -- Trouble Diagnosis -- 209 Chassis
    - Trouble Diagnosis
  - Rear Axle Oil Drain
    - Filler Screw -- Torque Specifications -- 209 Chassis
  - Suspension - 209 Chassis
    - General Information
    - Testing & Repair
    - Torque Specifications
    - Miscellaneous Notes
- Front Suspension
  - Front Axle - 209 Chassis
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Capacities & Specifications
    - Torque Specifications
- Wheel Alignment
  - Wheel Alignment Specifications & Procedures
    - Model Identification
    - Riding Height Adjustments
    - Jacking & Hoisting
    - Wheel Alignment Procedures
    - Wheel Alignment Specifications
    - Torque Specifications
    - Special Tools
Transmission
- Automatic Trans
  - Screws And Nuts With Coarse-Pitch Thread - Torque Specifications -- 209 Chassis
    - Torque Specifications
  - Automatic Transmission -- Basic Knowledge -- 209 Chassis
    - Basic Knowledge
  - Automatic Transmission -- Capacities & Specifications -- 209 Chassis
    - Capacities & Specifications
  - Automatic Transmission -- Component Modification -- 209 Chassis
    - Component Modification
  - Automatic Transmission -- Maintenance -- 209 Chassis
    - Maintenance
  - Automatic Transmission -- Test & Adjustment Values -- 209 Chassis
    - Test & Adjustment Values
  - Automatic Transmission -- Testing & Repair -- 209 Chassis
    - Capacities & Specifications
    - Testing & Repair
  - Automatic Transmission -- Torque Specifications -- 209 Chassis
    - Torque Specifications
  - Automatic Transmission -- Trouble Diagnosis -- 209 Chassis
    - Trouble Diagnosis
- Transfer Case
  - General Capacities & Specifications -- 209 Chassis - 1 Of 2
    - Capacities & Specifications
  - General Capacities & Specifications -- 209 Chassis - 2 Of 2
    - Capacities & Specifications
- Clutch
  - Pedal Assembly - 209 Chassis
    - Basic Knowledge
    - Testing & Repair
- Hydraulic Diagrams
  - Hydraulic Diagrams - 722.6
    - Automatic Transmission System Hydraulic Diagrams
  - Hydraulic Diagrams - 722.9
    - Automatic Transmission System Hydraulic Diagrams
Restraints
- Seat Belts
  - Seats, Restraint Systems -- Basic Knowledge -- 209 Chassis
    - Basic Knowledge
  - Seats, Restraint Systems -- General Information -- 209 Chassis
    - General Information
  - Seats, Restraint Systems -- Maintenance -- 209 Chassis
    - Maintenance
  - Seats, Restraint Systems -- Testing & Repair -- 209 Chassis
    - Testing & Repair
  - Seats, Restraint Systems -- Torque Specifications -- 209 Chassis
    - Torque Specifications
  - Seats, Restraint Systems -- Trouble Diagnosis -- 209 Chassis
    - Trouble Diagnosis
  - Restraint Systems -- Disposal -- 209 Chassis
    - Miscellaneous Notes
- Air Bag, SRS
  - Air Bag
    - SRS Component Inspection & Replacement Tables - EUROPEAN
  - Air Bag Restraint Systems
    - Description & Operation
    - Component Locations
    - Servicing
    - System Operation Check
    - Air Bag Safety Precautions
    - Disabling & Activating Air Bag System
    - Disposal Procedures
    - Post-Collision Inspection
    - Removal & Installation
    - Diagnostics
    - Wire Repair
    - Wiring Diagrams
Collision
- General Collision Information
  - Body Gap Dimensions & VIN Number Stamping
    - General Information
    - Testing & Repair
    - Test & Adjustment Values
  - Front End & Fire Wall
    - Trouble Diagnosis
    - Testing & Repair
    - Removal & Installation
    - Torque Specifications
  - Rear Wall & Rear End
    - Testing & Repair
  - Side Wall -- Testing & Repair -- 209 Chassis - 1 Of 3
    - Testing & Repair
  - Side Wall -- Testing & Repair -- 209 Chassis - 2 Of 3
    - Testing & Repair
  - Side Wall -- Testing & Repair -- 209 Chassis - 3 Of 3
    - Testing & Repair
- Sealing & Corrosion Protection
  - Body Sealing, Corrosion Protection - 209 Chassis
    - General Information
    - Safety Precautions
    - Testing & Repair
    - Maintenance
Brakes
- Mechanical - Hydraulic
  - Brake Booster Vacuum Line -- 209 Chassis
    - General Information
    - Testing & Repair
    - Torque Specifications
  - Brakes -- Basic Knowledge -- 209 Chassis
    - Basic Knowledge
  - Brakes -- Capacities & Specifications -- 209 Chassis
    - Capacities & Specifications
  - Brakes -- General Information -- 209 Chassis
    - General Information
  - Brakes -- Maintenance -- 209 Chassis
    - Maintenance
  - Brakes -- Safety Precautions -- 209 Chassis
    - Safety Precautions
  - Brakes -- Test & Adjustment Values -- 209 Chassis
    - Test & Adjustment Values
  - Brakes -- Testing & Repair -- 209 Chassis
    - Testing & Repair
  - Brakes -- Torque Specifications -- 209 Chassis
    - Torque Specifications
  - Brakes -- Trouble Diagnosis -- 209 Chassis
    - Trouble Diagnosis
  - Disc - 209 Chassis
    - Model Identification
    - Description & Operation
    - Bleeding Brake System
    - Adjustments
    - Testing
    - Service Precautions
    - Basic Programming
    - Self-Diagnostic System
    - Removal & Installation
    - Overhaul
    - Torque Specifications
    - Disc Brake Specifications
  - ESC Control Unit Wiring Harness Coupling -- Repair - 209 Chassis
    - Removal & Installation
- Parking Brake System
  - Parking Brake Pedal Torque Specifications -- 209 Chassis
    - Torque Specifications
Drivelines & Axles
- Differentials & Drive Axles
  - Axle Shafts - Rear - 126, 129, 140, 202, 208, 209 & 210 Chassis
    - Model Identification
    - Description & Operation
    - Removal, Disassembly, Reassembly & Installation
    - Torque Specifications
- Driveshaft & Universal Joints
  - Propeller Shaft - 209 Chassis
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Capacities & Specifications
    - Torque Specifications
    - Forms
Engine Performance
- Tune-Up
  - Electrical System - Engine - 209 Chassis
    - General Information
    - Basic Knowledge
    - Safety Precautions
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Torque Specifications
  - Mixture Formation -- Basic Knowledge -- 209 Chassis - 1 Of 2
    - Basic Knowledge
  - Mixture Formation -- Basic Knowledge -- 209 Chassis - 2 Of 2
    - Basic Knowledge
  - Mixture Formation -- General Information -- 209 Chassis
    - General Information
  - Mixture Formation -- Safety Precautions -- 209 Chassis
    - Safety Precautions
  - Mixture Formation -- Self-Diagnostic System -- 209 Chassis
    - Self-Diagnostic System
  - Mixture Formation -- Test & Adjustment Values -- 209 Chassis
    - Test & Adjustment Values
  - Mixture Formation -- Testing & Repair -- 209 Chassis
    - Testing & Repair
  - Mixture Formation -- Torque Specifications -- 209 Chassis
    - Torque Specifications
  - Mixture Formation -- Trouble Diagnosis -- 209 Chassis
    - Trouble Diagnosis
- Fuel Delivery
  - Fuel System - 209 Chassis
    - Basic Knowledge
    - Safety Precautions
    - Testing & Repair
    - Maintenance
    - Capacities & Specifications
    - Torque Specifications
    - Miscellaneous Notes
- Emissions
  - Emission Applications
    - Emission Applications
- Mode 6
  - Introduction
  - Mode 6
- Specifications
  - Firing Order & Cylinder Identification
    - Firing Order & Cylinder Identification
- Testing & Diagnosis
  - Star Diagnosis System -- 209 Chassis
    - Self-Diagnostic System
Engine Mechanical
- Starter
  - Starter - 203 & 209 Chassis (Except C230)
    - Model Identification
    - Description
    - Trouble Shooting
    - Service Precautions
    - Retrieving & Erasing Diagnostic Trouble Codes
    - Testing
    - Removal & Installation
    - Overhaul
    - Torque Specifications
    - Wiring Diagrams
- Cooling System (Mechanical)
  - Specifications & Drive Belt Routing
  - Engine Cooling System - 209 Chassis
    - General Information
    - Basic Knowledge
    - Safety Precautions
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Capacities & Specifications
    - Torque Specifications
- Exhaust
  - Exhaust Manifolds, Emission Control - 209 Chassis
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Torque Specifications
  - Exhaust System - 209 Chassis
    - General Information
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Torque Specifications
    - Miscellaneous Notes
    - Retrofitting & Conversion
- Mechanical
  - Air Intake, Turbocharging - 209 Chassis
    - Basic Knowledge
    - Testing & Repair
    - Maintenance
    - Torque Specifications
  - Complete Engine -- General Information -- 209 Chassis
    - General Information
  - Complete Engine -- Test & Adjustment Values -- 209 Chassis
    - Test & Adjustment Values
  - Complete Engine -- Testing & Repair -- 209 Chassis - 1 Of 2
    - Testing & Repair
  - Complete Engine -- Testing & Repair -- 209 Chassis - 2 Of 2
    - Testing & Repair
  - Complete Engine -- Torque Specifications -- 209 Chassis
    - Torque Specifications
  - Complete Engine -- Trouble Diagnosis -- 209 Chassis
    - Trouble Diagnosis
  - Crank Assembly - 209 Chassis
    - General Information
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Torque Specifications
  - Engine -- Disposal Of Sodium Filled Valves -- 209 Chassis
    - Miscellaneous Notes
  - Engine Cleaning -- 209 Chassis
    - Maintenance
  - Engine Suspension - 209 Chassis
    - Testing & Repair
    - Torque Specifications
  - Engine Timing -- Basic Knowledge -- 209 Chassis
    - Basic Knowledge
  - Engine Timing -- General Information -- 209 Chassis
    - General Information
  - Engine Timing -- Safety Precautions -- 209 Chassis
    - Safety Precautions
  - Engine Timing -- Test & Adjustment Values -- 209 Chassis
    - Test & Adjustment Values
  - Engine Timing -- Testing & Repair -- 209 Chassis
    - Testing & Repair
  - Engine Timing -- Torque Specifications -- 209 Chassis
    - Torque Specifications
- Electric Cooling Fans - 203 & 209 Chassis (Except 203.040/740/747)
  - Model Identification
  - Description & Operation
    - Electric Cooling Fan
  - Adjustments
    - Adjusting Hood Gap
  - Trouble Shooting
    - Cooling Fan
  - Service Precautions
    - Battery Disconnect
  - Basic Programming
    - Notes
    - Normalizing Power Windows
    - Normalizing Memory Power Seats, Steering Column & Outside Mirror
    - Normalizing Tilting
    - Setting Time
  - Self-Diagnostic System
    - Electric Cooling Fan
    - Retrieving & Erasing Diagnostic Trouble Codes
  - Removal & Installation
    - Notes
    - Cooling Fan With Integrated Control Unit
    - Fan Shroud Assembly
  - Torque Specifications
  - Wiring Diagrams
- Lubrication System
  - Lubrication, Oil Cooling -- Capacities & Specifications -- 209 Chassis
    - Capacities & Specifications
  - Lubrication, Oil Cooling -- Test & Adjustment Values -- 209 Chassis
    - Test & Adjustment Values
  - Lubrication, Oil Cooling -- Testing & Repair -- 209 Chassis
    - Testing & Repair
  - Lubrication, Oil Cooling -- Torque Specifications -- 209 Chassis
    - Torque Specifications
    - Forms
  - Lubrication, Oil Cooling -- Trouble Diagnosis -- 209 Chassis
    - Trouble Diagnosis
  - Oil And Filter Change -- 209 Chassis
    - Maintenance
  - Oil Change Interval Information -- 209 Chassis
    - General Information
  - Oil Consumption Measuring -- 209 Chassis
    - Removal & Installation
  - Oil Sensors -- Basic Knowledge -- 209 Chassis
    - Basic Knowledge
Heating, Ventilation & A
- C (HVAC)
  - A
    - C Compressor
  - General Servicing
    - Cabin Air Filter
  - HVAC Control Systems
    - Charcoal & Dust Filters -- 209 Chassis
    - Climate Control -- Basic Knowledge -- 209 Chassis
    - Climate Control -- Capacities & Specifications -- 209 Chassis
    - Climate Control -- General Information -- 209 Chassis
    - Climate Control -- Safety Precautions -- 209 Chassis
    - Climate Control -- Testing & Repair -- 209 Chassis
    - Climate Control -- Torque Specifications -- 209 Chassis
    - Climate Control -- Trouble Diagnosis -- 209 Chassis
    - Climate Control Odor -- 209 Chassis
Maintenance
- Maintenance Reminder Light (Reset Procedures)
  - Maintenance Service Reminder (FSS)
  - Maintenance Service Reminder (Service Indicator)
    - Notes
    - Maintenance Service Reminder Reset - Procedure 01
    - Maintenance Service Reminder Reset - Procedure 02
    - Maintenance Service Reminder Reset - Procedure 03
    - Maintenance Service Reminder Reset - Procedure 04
    - Maintenance Service Reminder Reset - Procedure 05
    - Maintenance Service Reminder Reset - Procedure 06
    - Maintenance Service Reminder Reset - Procedure 08
    - Maintenance Service Reminder Reset - Procedure 09
    - Maintenance Service Reminder Reset - Procedure 10
    - Maintenance Service Reminder Reset - Procedure 11
    - Maintenance Service Reminder Reset - Procedure 12
    - Maintenance Service Reminder Reset - Procedure 13
    - Maintenance Service Reminder Reset - Procedure 14
    - Maintenance Service Reminder Reset - Procedure 15
    - Maintenance Service Reminder Reset - Procedure 16
    - Maintenance Service Reminder Reset - Procedure 17
    - Maintenance Service Reminder Reset - Procedure 18
    - Maintenance Service Reminder Reset - Procedure 19
    - Maintenance Service Reminder Reset - Procedure 20
    - Maintenance Service Reminder Reset - Procedure 21
  - Maintenance Service Reminder (Service Reminder)
    - Notes
    - Maintenance Service Reminder Reset Procedure
  - Emissions Maintenance Reminder
    - Notes
    - Emissions Maintenance Reminder Reset Procedure
  - Tire Pressure Monitor System Reminder
    - Notes
    - TPMS Reminder Reset - Procedure 01
    - TPMS Reminder Reset - Procedure 02
    - TPMS Reminder Reset - Procedure 03
    - TPMS Reminder Reset - Procedure 04
    - TPMS Reminder Reset - Procedure 05
    - TPMS Reminder Reset - Procedure 06
    - TPMS Reminder Reset - Procedure 07
    - TPMS Reminder Reset - Procedure 08
    - TPMS Reminder Reset - Procedure 09
    - TPMS Reminder Reset - Procedure 10
    - TPMS Reminder Reset - Procedure 11
    - TPMS Reminder Reset - Procedure 13
    - TPMS Reminder Reset - Procedure 14
    - TPMS Reminder Reset - Procedure 15
    - TPMS Reminder Reset - Procedure 16
    - TPMS Reminder Reset - Procedure 17
    - TPMS Reminder Reset - Procedure 18
    - TPMS Reminder Reset - Procedure 19
    - TPMS Reminder Reset - Procedure 20
Steering
- Power Steering
  - Steering -- Capacities & Specifications -- 209 Chassis
    - Capacities & Specifications
  - Steering -- General Information -- 209 Chassis
    - General Information
  - Steering -- Maintenance -- 209 Chassis
    - Maintenance
  - Steering -- Test & Adjustment Values -- 209 Chassis
    - Test & Adjustment Values
  - Steering -- Testing & Repair -- 209 Chassis
    - Testing & Repair
  - Steering -- Torque Specifications -- 209 Chassis
    - Torque Specifications
  - Steering -- Trouble Diagnosis -- 209 Chassis
    - Trouble Diagnosis
- Steering Column
  - Steering Wheel Torque Check -- 209 Chassis
    - Removal & Installation

Labor Times

Accessories and Equipment
- Anti-theft Systems
  - Door Ajar Switch
    - Remove & Replace
  - Door Handle
    - Remove & Replace
  - Door Latch
    - Remove & Replace
  - Door Lock Actuator
    - Solenoid
  - Door Lock Control Unit
    - Remove & Replace
  - Door Lock Cylinder
    - Remove & Replace
  - Door Lock Switch
    - Remove & Replace
  - Door Trim Panel
    - Removal & Installation
  - Keyless Entry Module
    - Remove & Replace
  - Keyless Entry Receiver
    - Remove & Replace
  - Keyless Entry Transmitter
    - Remove & Replace
- Cruise Control Systems
  - Cruise Control Sensor Assembly
    - Adjustment
    - Remove & Replace
  - Cruise Control Switch
    - Remove & Replace
  - Cruise Control System
    - Diagnosis
  - Cruise Control Unit
    - Remove & Replace
- Entertainment Systems
  - Antenna Amplifier
    - Remove & Replace
  - Antenna Assembly
    - Remove & Replace
  - Cd Player
    - Remove & Replace
  - Radio Chassis
    - Remove & Install for Repair
- Exterior Lights
  - Hazard Switch
    - Remove & Replace
  - High Mount Stop Lamp
    - Remove & Replace
  - Stop Light Switch
    - Remove & Replace
  - Turn Signal Switch
    - Remove & Replace
- Gauges and Instrument Panels
  - Coolant Level Sensor Or Switch
    - Remove & Replace
  - Coolant Temperature Sender Or Sensor
    - Remove & Replace
  - Fuel Gauge Tank Unit
    - Remove & Replace
  - Instrument Cluster
    - Removal & Installation
  - Oil Pressure Sender Or Switch
    - Remove & Replace
- Headlights
  - Headlamp Assembly
    - Adjustment
  - Headlamp Assembly (Complete)
    - Remove & Replace
  - Headlamp Bulb &
    - Or Sealed Beam
  - Headlamp Switch
    - Remove & Replace
  - Xenon Bulb Control Actuator
    - Remove & Replace
  - Xenon Burner Ignition Module
    - Remove & Replace
  - Xenon Headlamp Control Unit
    - Remove & Replace
- Ignition Switches and Steering Locks
  - Ignition Lock Cylinder
    - Remove & Replace
  - Ignition Switch
    - Remove & Replace
  - Steering Lock
    - Remove & Replace
- Mirrors
  - Door Mirror
    - Remove & Replace
  - Power Mirror Motor
    - Remove & Replace
  - Power Mirror Switch
    - Remove & Replace
- Seats
  - Heated Seat
    - Diagnosis
  - Heated Seat Pad
    - Element
  - Heated Seat Relay
    - Remove & Replace
  - Heated Seat Switch
    - Remove & Replace
  - Power Seat Memory Module
    - Remove & Replace
  - Power Seat Motor
    - Remove & Replace
  - Power Seat Switch
    - Remove & Replace
- Warning Systems
  - Horn Assembly
    - Remove & Replace
- Window Motors and Regulators
  - Power Door Window Motor
    - Diagnosis
    - Remove & Replace
  - Power Door Window Switch
    - Remove & Replace
  - Window Regulator
    - Remove & Replace
- Wiper & Washer Systems
  - Rain Sensor
    - Remove & Replace
  - Washer Fluid Heating Element
    - Remove & Replace
  - Washer Fluid Level Sensor
    - Remove & Replace
  - Washer Pump
    - Remove & Replace
  - Window Washer Reservoir
    - Remove & Replace
  - Windshield Wiper Interval Relay
    - Remove & Replace
  - Wiper Motor
    - Remove & Replace
  - Wiper Switch
    - Remove & Replace
  - Wiper Transmission
    - Remove & Replace
Body and Frame
- Sun Roofs, T-Tops, Convertible Tops
  - Sun Roof Assembly
    - Adjustment
    - Diagnosis
  - Sun Roof Drive Cable
    - Remove & Replace
  - Sun Roof Motor
    - Remove & Replace
  - Sun Roof Motor Switch
    - Remove & Replace
Brakes
- Anti-Lock and Traction Control Systems
  - Abs Control Unit
    - Remove & Replace
  - Abs Hydraulic Unit
    - Remove & Replace
  - Anti-Lock Brake System
    - Diagnosis
  - Brake Pressure Sensor
    - Remove & Replace
  - Electronic Stability Control Unit
    - Remove & Replace
  - Electronic Stability Hydraulic Unit
    - Remove & Replace
  - Electronic Stability Lateral Acceleration Sensor
    - Remove & Replace
  - Steering Angle Sensor
    - Remove & Replace
  - Wheel Speed Abs Sensor
    - Remove & Replace
  - Wheel Speed Esp Sensor
    - Remove & Replace
  - Yaw Rate Sensor
    - Remove & Replace
- Mechanical - Hydraulic
  - Brake Hose
    - Remove & Replace
  - Brake Pads
    - Remove & Replace
  - Brake System
    - Bleed
  - Brake System (Complete)
    - Inspect
    - Remove & Replace
  - Caliper
    - Remove & Replace
  - Disc Rotor
    - Remove & Replace
  - Disc Rotor (Removed)
    - Refinish
  - Master Cylinder
    - Remove & Replace
    - Remove, Install, and Overhaul
  - Power Brake Booster
    - Remove & Replace
  - Power Brake Booster Sensor
    - Remove & Replace
  - Power Brake Check Valve
    - Remove & Replace
- Parking Brake System
  - Parking Brake
    - Adjustment
  - Parking Brake Cable
    - Remove & Replace
  - Parking Brake Control Assembly
    - Remove & Replace
  - Parking Brake Shoe & Lining
    - Remove & Replace
Drivelines and Axles
- Axle Shafts - Rear
  - Axle Assembly
    - Remove & Replace
  - Axle Center Assembly
  - Axle Shaft
    - Remove & Replace
  - Axle Shaft Assembly
    - Remove & Install or Remove & Replace
  - Axle Shaft Boot
    - Remove & Replace
  - Differential Housing Cover &
    - Or Gasket
  - Inner Housing Seal
    - Remove & Replace
  - Pinion Shaft Seal
    - Remove & Replace
- Differentials and Drive Axles - Rear
  - Axle Assembly
    - Remove & Replace
  - Axle Center Assembly
  - Axle Shaft
    - Remove & Replace
  - Axle Shaft Assembly
    - Remove & Install or Remove & Replace
  - Axle Shaft Boot
    - Remove & Replace
  - Differential Housing Cover &
    - Or Gasket
  - Inner Housing Seal
    - Remove & Replace
  - Pinion Shaft Seal
    - Remove & Replace
- Driveshafts and Universal Joints
  - Center Support Bearing
    - Remove & Replace
  - Propeller Shaft
    - Remove & Install or Remove & Replace
  - Propeller Shaft Joint Disc
    - Remove & Replace
Electrical
- Charging System
  - Alternator Assembly
    - Remove & Replace
  - Alternator Drive Belt
    - Remove & Replace
  - Battery
    - Remove & Replace
    - Testing
  - Battery Cable
    - Remove & Replace
  - Charging System
    - Check
  - Drive Belt TENSIONER
    - Remove & Replace
  - Voltage Regulator
    - Remove & Replace
- Starter
  - Battery
    - Remove & Replace
    - Testing
  - Battery Cable
    - Remove & Replace
  - Starter Assembly
    - Remove & Replace
  - Starter Circuit
    - Check
Engine Mechanical
- Auxiliary Emission Control Systems
  - Air Injection Reactor Pump
    - Remove & Replace
  - Air Injection Reactor Pump Relay
    - Remove & Replace
  - Air Shut-Off Valve
    - Remove & Replace
  - Air Switch Over Valve
    - Remove & Replace
  - Canister Purge Valve
    - Remove & Replace
  - EGR Switch-Over Valve
    - Remove & Replace
  - EGR System
    - Diagnosis
  - EGR Tube
    - Remove & Replace
  - EGR Valve
    - Remove & Replace
  - Engine Emission System
    - Check
  - Evaporation Control Canister
    - Remove & Replace
  - Fuel Tank Vent Valve
    - Remove & Replace
- Cooling Fan
  - Electric Fan Blade Or Motor
    - Remove & Replace
- Cooling System (Mechanical)
  - Coolant Level Sensor
    - Remove & Replace
  - Cooling System
  - Radiator
    - Remove & Replace
  - Radiator Hose
    - Remove & Replace
  - Radiator Reserve Tank
    - Remove & Replace
  - Thermostat
    - Remove & Replace
  - Water Jacket Plugs
    - Remove & Replace
  - Water Pump
    - Remove & Replace
  - Water Pump Drive Belt
    - Remove & Replace
- Exhaust
  - Catalytic Converter
    - Remove & Replace
  - Exhaust Hanger
    - Remove & Replace
  - Exhaust Manifold &
    - Or Gasket
  - Muffler
    - Remove & Replace
- Fuel Systems
  - Expansion Tank
    - Remove & Replace
  - Flexible Fuel Hose
    - Remove & Replace
  - Fuel Filter
    - Remove & Replace
  - Fuel Pump
    - Remove & Replace
    - Testing
  - Fuel Pump Check Valve
    - Remove & Replace
  - Fuel Pump Relay
    - Remove & Replace
  - Fuel Tank
    - Remove & Replace
  - Fuel Tank Filler Pipe
    - Remove & Replace
- Lubrication Systems
  - Engine Oil Filter
    - Remove & Replace
  - Engine Oil Pressure
    - Check
  - Oil Filter Housing &
    - Or Gasket
  - Oil Level Sensor
    - Remove & Replace
  - Oil Pan &
    - Or Gasket
  - Oil Pump
    - Remove & Replace
- Mechanical
  - Camshaft
    - Remove & Replace
  - Camshaft Timing
    - Check
  - Crankshaft Main Oil Seal
    - Remove & Replace
  - Crankshaft Oil Seal
    - Remove & Replace
  - Crankshaft Pulley
    - Remove & Replace
  - Cylinder Head Gasket
    - Remove & Replace
  - Engine Assembly
    - Removal & Installation
    - Remove, Install, and Overhaul
  - Engine Or Transmission Mount
    - Remove & Replace
  - Long Block
    - Remove & Replace
  - Short Block
    - Remove & Replace
  - Timing Chain
    - Remove & Replace
  - Timing Chain TENSIONER
    - Remove & Replace
  - Timing Chain TENSIONER Rail
    - Remove & Replace
  - Timing Cover &
    - Or Gasket
  - Valve
    - Grind Complete
  - Valve Cover Gasket
    - Remove & Replace
  - Valve Lifters
    - Remove & Replace
- Starters
  - Battery
    - Remove & Replace
    - Testing
  - Battery Cable
    - Remove & Replace
  - Starter Assembly
    - Remove & Replace
  - Starter Circuit
    - Check
Engine Performance
- Fuel Delivery System
  - Accelerator Pedal And Sensor Assembly
    - Remove & Replace
  - Air Cleaner Element
    - Remove & Replace
  - Air Cleaner Mounts
    - Remove & Replace
  - Air Temp Sensor
    - Remove & Replace
  - Coolant Temperature Sensor
    - Remove & Replace
  - Electronic Accelerator Actuator
    - Throttle Body
  - Fuel Injection Control Unit
    - Remove & Replace
  - Fuel Injection System
    - Diagnosis
  - Fuel Injector
    - Clean
    - Remove & Replace
  - Fuel Pressure Regulator
    - Remove & Replace
  - Intake Manifold Gasket
    - Remove & Replace
  - Manifold Absolute Pressure Sensor
    - Remove & Replace
  - Mass Air Flow Sensor
    - Remove & Replace
  - Oxygen Sensor
    - Remove & Replace
- Ignition Systems
  - Camshaft Position Sensor
    - Remove & Replace
  - Crankshaft Position Sensor
    - Remove & Replace
  - Engine Compression
    - Testing
  - Engine Cylinder Leakage
    - Testing
  - Engine Performance
    - Analyze
  - Ignition Coil
    - Remove & Replace
  - Knock Sensor
    - Remove & Replace
  - Spark Plug Wire Set
    - Remove & Replace
  - Spark Plugs
    - Remove & Replace
Heating, Ventilation & A
- C (HVAC)
  - A
    - C Compressor
  - Heater
    - Auxiliary Water Pump
    - Heater Core
  - Manual HVAC System
    - A
    - Air COND Hose
    - Air Conditioning System
    - Blower Motor
    - Blower Motor Resistor
    - Cabin Air Filter
    - Condenser
    - Evaporator Core
    - Evaporator Expansion Valve
    - Heater Housing Assembly
    - Receiver Drier
Restraints
- Airbag
  - Air Bag Contact Coil
    - Remove & Replace
  - Air Bag Control Unit
    - Remove & Replace
  - Air Bag Cushion Module
    - Remove & Replace
  - Air Bag Sensor
    - Remove & Replace
  - Air Bag System
    - Diagnosis
  - Occupant Position Detection System Sensor
    - Remove & Replace
Steering
- Manual and Power Steering
  - Fluid Reservoir &
    - Or O-Ring
  - Power Steering Fluid Cooler
    - Remove & Replace
  - Power Steering Hose
    - Remove & Replace
  - Power Steering Pump
    - Pressure Testing
    - Remove & Replace
  - Power Steering Pump Drive Belt
    - Remove & Replace
- Steering Column
  - Steering Angle Sensor
    - Remove & Replace
  - Steering Column
    - Removal & Installation
  - Steering Column Flex Coupling
    - Remove & Replace
  - Steering Wheel
    - Remove & Replace
- Steering Gear
  - Steering Gear
    - Remove & Replace
- Steering Linkage
  - Rack & Pinion Boot
    - Remove & Replace
  - Tie Rod &
    - Or End
Suspension
- Front Suspension
  - Ball Joint
    - Remove & Replace
  - Control Arm
    - Remove & Replace
  - Shock &
    - Or Strut Assembly
  - Spring
    - Remove & Replace
  - Stabilizer Bar &
    - Or Bushings
  - Stabilizer Bar Control Link
    - Remove & Replace
  - Steering Knuckle
    - Remove & Replace
  - SUBFRAME
    - Remove & Replace
  - Thrust Arm
    - Remove & Replace
  - Thrust Arm Bushing
    - Remove & Replace
- Rear Suspension
  - Camber Link &
    - Or Rod
  - Control Arm
    - Remove & Replace
  - Knuckle &
    - Or Spindle
  - Shock &
    - Or Strut Assembly
  - Spring
    - Remove & Replace
  - Stabilizer Bar
    - Remove & Replace
  - Stabilizer Bar Control Link
    - Remove & Replace
  - Stabilizer Bar Mount
    - Remove & Replace
  - Suspension CROSSMEMBER
    - Remove & Replace
  - Tension Link Arm
    - Pulling Rod
  - Tie Rod Arm
    - Remove & Replace
  - Torque Strut
    - Pushing Link
- Wheel and Tire Systems
  - Wheel
    - Balance
    - Remove & Replace
  - Wheel Bearing
    - Remove & Replace
  - Wheel Hub
    - Remove & Replace
  - Wheel Hub &
    - Or Bearing
  - Wheels (All)
    - Rotate
Transmission
- Automatic Trans
  - Conductor Plate
    - Remove & Replace
  - Downshift Switch
    - Remove & Replace
  - Main Control Valve Body
    - Remove & Replace
  - Output Seal
    - Remove & Replace
  - Park Interlock Cable
    - Remove & Replace
  - Parking Lock Mechanism
    - Remove & Replace
  - Transmission
    - Diagnosis
  - Transmission Assembly
  - Transmission Control Module
    - Remove & Replace
  - Transmission Oil Cooler Pipes
    - Remove & Replace
  - Transmission Oil Pan Gasket &
    - Or Filter
- Clutch Manual and Hydraulic
  - Electronic Gearshift Selector Module
    - Remove & Replace
  - Flywheel
    - Remove & Replace

Manual:MERCEDES-BENZ CLK500 2003Page:- / 39,788

MERCEDES-BENZ 2003 CLK500

BrandMERCEDES-BENZ

ModelCLK500

Year2003

Trim-

Engine-

Pages39788