MERCEDES-BENZ 2004 C240 Base, 4D Sedan

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Repair and Diagnosis

General Information
- Specifications Index
  - Common Specs & Procedures
    - Model Identification
    - Air Conditioning
    - Battery
    - Brakes
    - Charging System
    - Drive Belts
    - Engine Cooling
    - Fuel System
    - Ignition System
    - Starting System
- DTC Index
  - DTC Index
    - Air Intake, Turbo Charging DTCS
    - Automatic Transmission DTCS
    - Engine Performance DTCS
    - Mixture Formation - Self-Diagnostic System DTCS
    - Seats, Bunks, Restraint Systems DTCS
    - Throttle Control, Speed Control Systems DTCS
  - DTC Index - Electronic Selector Lever (Version 203)
    - Application
    - Electronic Selector Lever DTCS
  - DTC Index - Engine Controls (Me2.8 [6-C]) - Engine 112
    - Application
    - Engine Control DTCS
- Electrical
  - Using System Wiring Diagrams
  - Map - Electrical Systems
    - Electrical Systems
    - Battery, Starting & Charging System CHECKSHEET
    - Reason Code Explanation
    - Automotive Terminology & Definitions
- Basic Trouble Shooting
  - Emission Control Abbreviations
    - "A"
    - "B"
    - "C"
    - "D"
    - "E"
    - "F"
    - "G"
    - "H"
    - "I"
    - "K"
    - "L"
    - "M"
    - "N"
    - "O"
    - "P"
    - "R"
    - "S"
    - "T"
    - "V"
    - "W"
  - Commonly Used Abbreviations - General Information
    - * Please Read This First *
    - "A"
    - "B"
    - "C"
    - "D"
    - "E"
    - "F"
    - "G"
    - "H"
    - "I"
    - "J"
    - "K"
    - "L"
    - "M"
    - "N"
    - "O"
    - "P"
    - "Q"
    - "R"
    - "S"
    - "T"
    - "V"
    - "W"
  - Basic Trouble Shooting - General Information
    - * Please Read This First *
    - Accessories & Electrical
    - Air Conditioning & Heat
    - Brakes
    - Engine Mechanical
    - Engine Performance
    - Manual Transmission
    - Powertrain
    - Steering & Suspension
  - Engine Performance - Trouble Shooting - General Information
    - * Please Read This First *
    - Engine Performance
- Engine Performance
  - State Emission Standards - Diesel
  - State Emission Standards - Gas
    - ALASKA
    - ARIZONA
    - CALIFORNIA
    - Colorado
    - CONNECTICUT
    - DELAWARE
    - District Of COLUMBIA
    - GEORGIA
    - IDAHO
    - ILLINOIS
    - INDIANA
    - KENTUCKY
    - MARYLAND
    - MASSACHUSETTS
    - MISSOURI
    - NEVADA
    - New Jersey
    - New MEXICO
    - New YORK
    - North CAROLINA
    - OHIO
    - OREGON
    - PENNSYLVANIA
    - RHODE Island
    - TENNESSEE
    - TEXAS
    - UTAH
    - VIRGINIA
    - WASHINGTON
    - WISCONSIN
    - U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
    - U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
    - U.S. EPA Im240 Emission Standards
  - Electrostatic Discharge Warning - General Information
    - * Please Read This First *
    - Introduction
    - Handling Static-Sensitive Circuits
    - Checking Static-Sensitive Circuits
  - Engine Performance Diagnostic Routine Outline - General Information
    - * Please Read This First *
    - Where Does DRIVEABILITY Diagnosis Start?
  - Engine Performance Safety Precautions
    - Engine Performance Safety Precautions
  - Map - Engine Performance & Maintenance
    - Engine Performance And Maintenance (Including Exhaust Systems)
    - Engine Performance & Maintenance CHECKSHEET
    - Engine Performance And Maintenance
    - Reason Code Explanation
    - Automotive Terminology & Definitions
  - Parasitic Load Explanation & Test Procedures - General Information
    - * Please Read This First *
    - General Information
    - Testing For Parasitic Load
  - Waveforms - Injector Pattern Tutorial - General Information
    - * Please Read This First *
    - Purpose Of This Article
    - Is A Lab Scope Necessary?
    - The Two Types Of Injector Drivers
    - The Two Ways Injector Circuits Are Wired
    - Interpreting Injector Waveforms
    - Current Waveform Samples
    - Voltage Waveform Samples
- Brakes
  - Anti-Lock Brake Safety Precautions - General Information
    - * Please Read This First *
    - Anti-Lock Brake Safety Precautions
  - Map - Brake Systems
    - Brake Systems
    - Brake System CHECKSHEET
    - Reason Code Explanation
    - Automotive Terminology & Definitions
  - Map - Routine Inspection Reference Guide
    - Routine Inspection Reference Guide
    - Wheel & Tire Supplement
    - Reason Code Explanation
    - Automotive Terminology & Definitions
- Check Lists
  - Symptom Check List Worksheet - General Information
    - * Please Read This First *
    - Purpose
    - Symptom Check List Worksheets
- OBD-II Drive Cycles
  - * Please Read This First *
  - Drive Cycles
- Driveline
  - Axles
    - Drive Axle Noise Diagnosis - General Information
    - Gear Tooth Contact Patterns - General Information
    - Map - Drive Train & Transmission
    - Trouble Shooting - Clutches - General Information
- Engine
  - Engine Overhaul Procedures - General Information
    - * Please Read This First *
    - Description
    - Engine Identification
    - Inspection Procedures
    - Cleaning Procedures
    - Component Cleaning
    - Cylinder Head Replacement
    - Cylinder Head Overhaul
    - Pistons, Connecting Rods & Bearings
    - Crankshaft & Main Bearings
    - Camshaft
    - Timing Chains & Belts
    - Timing Gears
    - Oil Pump
    - Break-In Procedure
  - General Cooling System Service - General Information
    - * Please Read This First *
    - Description
    - Maintenance
    - Testing
- Map - Exhaust Systems
  - Exhaust Systems
  - Reason Code Explanation
- Heating, Ventilation & A
  - C (HVAC)
    - Map - Heating, Ventilation, & Air Conditioning
- Identification
  - CANADIAN Model Cross-Reference
    - * Please Read This First *
    - ACURA
    - ASUNA
    - AUDI
    - BMW
    - CHRYSLER Corp.
    - General Motors
    - HYUNDAI
    - Jaguar
    - KIA
    - MAZDA
    - MERCEDES-BENZ
    - Mercury
    - MERKUR
    - MITSUBISHI
    - NISSAN
    - RENAULT
    - SATURN
    - Smart
    - SUBARU
    - SUZUKI
    - TOYOTA
    - VOLKSWAGEN
    - VOLVO
    - All Others
  - Euro English-To-U.S. Translations
    - Introduction
- OEM General Information
  - MERCEDES-BENZ Model Identification
    - Model Identification
  - Emergency Equipment -- 203 Chassis
    - Safety Precautions
  - OEM Service Manual Information -- 203 Chassis
    - Introduction Into Service Manuals
  - Overall Vehicle -- Safety & Maintenance -- 203 Chassis
    - Maintenance
  - Repair -- General Notes & Information -- 203 Chassis
    - General Information
  - Retrofitting & Conversion -- 203 Chassis
    - Retrofitting & Conversion
  - Service Information Description -- 203 Chassis
    - Description & Operation
  - Tools - 203 Chassis
    - Description & Operation
    - Shop-Made Tools
  - Vehicle Forms -- 203 Chassis
    - Forms
- Metric Conversions
  - Engine Displacement Conversion Table - ECAT
    - Conversion Table
  - Metric Conversions
    - Metric Conversions
    - Conversion Factors
- Reset Procedures
  - ATEQ TPMS Reset Procedure
    - ATEQ TPMS Reset Procedure
- Restraints
  - Air Bag Deactivation Procedures
    - Special Care During Mechanical Repairs
    - System Operation Check
    - Service Precautions
    - Disabling & Activating Air Bag System
- Steering
  - Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
    - Steering & Suspension Systems
    - Wheel And Tire
    - Steering & Suspension CHECKSHEET
    - Wheels & Tires CHECKSHEET
    - Steering And Suspension, Wheel Alignment, Wheels And Tires
    - Reason Code Explanation
    - Automotive Terminology & Definitions
  - Wheel Alignment Theory & Operation - General Information
    - * Please Read This First *
    - Pre-Alignment Instructions
    - Adjustments
- Traction Control Disable Procedures
  - Traction Control Disable
    - MERCEDES TSB:S-B-14.00
    - Disable Procedures
- Trouble Shooting - Manual Transmission - General Information
  - * Please Read This First *
  - Introduction
Electrical
- Component Locations
  - Diagnostic Connector (DLC) Locations
    - Domestic Cars
    - Domestic Light Trucks & Vans
    - Imported Cars & Trucks
  - Electrical Component Locator
- Wiring Diagrams
  - OEM Connector End Views -- 203 Chassis
    - Connector End Views
  - System Wiring Diagrams
- Motors, Switches, Relays
  - Electrical -- General Information -- 203 Chassis
    - General Information
  - Electrical -- Testing & Repair -- 203 Chassis
    - Testing & Repair
  - Electrical -- Trouble Diagnosis -- 203 Chassis - 1 Of 2
    - Trouble Diagnosis
  - Electrical Equipment & Instructions -- Basic Knowledge -- 203 Chassis
    - Basic Knowledge
  - Electrical -- Safety Precautions -- 203 Chassis
    - Safety Precautions
  - Module Box Wiring Harness Seal -- Removal & Installation -- 203 Chassis
    - Removal & Installation
- Gauges
  - Electrical -- Trouble Diagnosis -- 203 Chassis - 2 Of 2
    - Trouble Diagnosis
  - Battery & Interior
    - Warning Lights -- Maintenance -- 203 Chassis
- Charging Systems
  - Battery -- Safety -- 203 Chassis
    - Safety Precautions
  - Battery -- Test & Adjustment Values -- 203 Chassis
    - Test & Adjustment Values
  - Battery -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Battery Disposal -- 203 Chassis
    - Miscellaneous Notes
  - Generators & Regulators - 203.061
    - 261
- Fuses & Circuit Breakers
  - Fuse & Circuit Breakers - 203 Chassis
    - Description
    - Fuse And Relay Box, As-Built Configuration - GF54.15-P-0800P
    - Fuse Assignment, As-Built Configuration - GF54.15-P-1256P
    - Relay Assignment, Production Details - GF54.15-P-1257P
    - Fuel Pump Relay Position - GF54.15-P-4105-01P
    - Fuel Pump Relay Function - GF54.15-P-4105-02L
    - Fuel Pump Relay Position
Quick Lookups
- Fluids
- Technical Bulletins
  - Campaigns
    - Other Variant
  - Safety Recalls
    - Other Variant
  - Technical Service Bulletins
    - Other Variant
- Tire Fitment
Body & Frame
- Ignition Switch
  - Steering Lock
    - Anti-Theft & Central Locking -- 203 Chassis
- Windows
  - Doors & Windows -- 203 Chassis
    - General Information
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Torque Specifications
  - Windows - 203 Chassis
    - General Information
    - Basic Knowledge
    - Safety Precautions
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
- Door Locks
  - Entertainment Fan, Remote Door -- Removal & Installation -- 203 Chassis
    - Removal & Installation
- Mirrors
  - Detachable Body Components -- 203 Chassis
    - General Information
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Retrofitting & Conversion
    - Removal & Installation
    - Torque Specifications
    - Miscellaneous Notes
  - Interior Equipment -- 203 Chassis
    - General Information
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Maintenance
    - Retrofitting & Conversion
    - Removal & Installation
    - Torque Specifications
- Exterior
  - Interior Trim
    - Scrapping Gas Filled & Mercury Components -- 203 Chassis
- Exterior Body Panels
  - Body Noises, Noise Insulation -- 203 Chassis
    - Trouble Diagnosis
- Frames, Subframes & Crossmembers
  - Body Panels -- Sealing Drafts Trouble Diagnosis -- 203 Chassis
    - Trouble Diagnosis
  - Substructure -- 203 Chassis
    - Testing & Repair
    - Torque Specifications
- Paint & Coatings
  - Paintwork -- 203 Chassis
    - Description & Operation
    - General Information
    - Safety Precautions
    - Testing & Repair
    - Maintenance
    - Forms
- Towing Systems
  - Frame, Trailer Operation -- 203 Chassis
    - General Information
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Retrofitting & Conversion
    - Removal & Installation
    - Torque Specifications
- Sun Roof
  - T-Top
    - Convertible Top
Accessories & Equipment
- Collision
  - Avoidance
    - Back-Up & Parking Assist -- Retrofitting & Conversion -- 203 Chassis
- Wiper
  - Washer Systems
    - Electrical - Torque Specifications -- 203 Chassis
    - Entertainment
    - Lighting & Wiper
    - Wipers - Adjustment - 203 Chassis
- Cruise Control Systems
  - Throttle Control, Speed Control Systems -- 203 Chassis
    - Throttle Control, Speed Control Systems -- 203 Chassis
    - Basic Knowledge
    - Safety Precautions
    - Trouble Diagnosis
    - Testing & Repair
    - Maintenance
    - Torque Specifications
- Infotainment
  - GPS Authorization - 203 Chassis
    - Description & Operation
  - Tele Aid - Basic Knowledge - 203 Chassis
    - Basic Knowledge
  - Tele Aid - OEM Forms -- 203 Chassis
    - Forms
Transmission
- Automatic Trans
  - ASSYST, Connectors & Monitoring Systems -- Basic Knowledge -- 203 Chassis
    - Basic Knowledge
  - Fluids -- Capacities & Specifications -- 203 Chassis - 1 Of 2
    - Capacities & Specifications
  - Fluids -- Capacities & Specifications -- 203 Chassis - 2 Of 2
    - Capacities & Specifications
  - Mechanical & Electrical -- Retrofitting & Conversion -- 203 Chassis
    - Retrofitting & Conversion
  - Safety Precautions -- 203 Chassis
    - Safety Precautions
  - Wiring Harness, Jacking
    - Hoisting -- Testing & Repair -- 203 Chassis
  - Automatic Transmission -- Basic Knowledge -- 203 Chassis
    - Basic Knowledge
  - Automatic Transmission -- Capacities & Specifications -- 203 Chassis
    - Capacities & Specifications
  - Automatic Transmission -- Component Modifications -- 203 Chassis
    - Component Modifications
  - Automatic Transmission -- Maintenance -- 203 Chassis
    - Maintenance
  - Automatic Transmission -- Test & Adjustment Values -- 203 Chassis
    - Test & Adjustment Values
  - Automatic Transmission -- Testing & Repair -- 203 Chassis
    - Testing & Repair
  - Automatic Transmission -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Automatic Transmission -- Trouble Diagnosis -- 203 Chassis
    - Trouble Diagnosis
  - Clutch Assembly, Multiple-Disc Brake - C240 - 722.696
    - Model Identification
    - Clutch Assembly, Multiple-Disc Brake
  - Complete Transmission - C240 - 722.696
    - Model Identification
    - Complete Transmission
  - Gear Assembly - C240 - 722.696
    - Model Identification
    - Gear Assembly
  - Gearshift, Control - C240 - 722.696
    - Model Identification
    - Gearshift, Control
  - General - C240 - 722.696
    - Model Identification
    - General
  - Housing - C240 - 722.696
    - Model Identification
    - Housing
  - Transmission - Electrical System - C240 - 722.696
    - Model Identification
    - Transmission - Electrical System
  - Transmission - Oil Cooling - C240 - 722.696
    - Model Identification
    - Transmission - Oil Cooling
  - Valve Body - C240 - 722.696
    - Model Identification
    - Valve Body
- Clutch
  - Pedal Assembly - 203 Chassis
    - Basic Knowledge
    - Testing & Repair
  - Clutch -- 203 Chassis
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Torque Specifications
- Manual Trans
  - Manual Transmission -- 203 Chassis
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Capacities & Specifications
    - Component Modifications
    - Torque Specifications
    - Miscellaneous Notes
  - Complete Transmission - C240 - 716.623
    - 638
  - Diagnosis - C230 & C240 - 716.623
    - 628
  - Gear Assembly, Shafts, Differential - C240 - 716.623
    - 638
  - General - C230 - C240 - 716.623
    - 628
  - Housing - C240 - 716.623
    - Model Identification
    - Housing
  - Housing - C240 - 716.638
    - Model Identification
    - Housing
  - Manual Transmission - Gearshift
    - Model Identification
    - Gear Shift
    - Torque Specifications
    - Special Tools
  - On Vehicle Servicing - C230 & C240 - 716.623
    - 628
  - Overhaul - C230 & C240 - 716.623
    - 628
  - Power Take-Off (PTO) - C240 - 716.623
    - 638
  - Removal & Installation (M/T) - C230 & C240 - 716.623
    - 628
  - Transmission - Electrical - C230 & C240 - 716.623
    - 628
- Hydraulic Diagrams - 722.6
  - Automatic Transmission System Hydraulic Diagrams
- Transfer Case -- 203 Chassis
Restraints
- Seat Belts
  - Seats, Restraints -- Basic Knowledge -- 203 Chassis
    - Basic Knowledge
  - Seats, Restraints -- General Information -- 203 Chassis
    - General Information
  - Seats, Restraints -- Maintenance -- 203 Chassis
    - Maintenance
  - Seats, Restraints -- OEM Forms -- 203 Chassis
    - Forms
  - Seats, Restraints -- Retrofitting & Conversion -- 203 Chassis
    - Retrofitting & Conversion
  - Seats, Restraints -- Testing & Repair -- 203 Chassis
    - Testing & Repair
  - Seats, Restraints -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Seats, Restraints -- Trouble Diagnosis -- 203 Chassis
    - Trouble Diagnosis
  - Restraints -- Disposing Components -- 203 Chassis
    - Miscellaneous Notes
  - Restraints -- Safety Precautions -- 203 Chassis
    - Safety Precautions
  - Seat Belt Buckle - Removal & Installation -- 203 Chassis
    - Removal & Installation
- Air Bag, SRS
  - Air Bag
    - SRS Component Inspection & Replacement Tables - EUROPEAN
  - Air Bag Restraint Systems
    - Description & Operation
    - Component Locations
    - Servicing
    - System Operation Check
    - Air Bag Safety Precautions
    - Disabling & Activating Air Bag System
    - Disposal Procedures
    - Post-Collision Inspection
    - Removal & Installation
    - Wire Repair
    - Torque Specifications
    - Diagnostics
    - Wiring Diagrams
Collision
- General Collision Information
  - Body
    - General Information
    - Testing & Repair
    - Test & Adjustment Values
  - Body Panels -- A & B Pillar Repair
    - General Information
  - Body Panels -- Testing & Repair -- 203 Chassis - 1 Of 2
    - Testing & Repair
  - Body Panels -- Testing & Repair -- 203 Chassis - 2 Of 2
    - Testing & Repair
  - Front End & Fire Wall
    - Trouble Diagnosis
    - Testing & Repair
    - Removal & Installation
    - Torque Specifications
  - Rear Wall & Rear End
    - Testing & Repair
  - Roof -- 203 Chassis
    - Testing & Repair
- Sealing & Corrosion Protection
  - Body Sealing, Corrosion Protection -- 203 Chassis
    - General Information
    - Safety Precautions
    - Testing & Repair
    - Maintenance
Brakes
- Mechanical - Hydraulic
  - Brakes -- 203 Chassis
    - Model Identification
    - Description & Operation
    - Bleeding Brake System
    - Adjustments
    - Testing
    - Service Precautions
    - Basic Programming
    - Self-Diagnostic System
    - Removal & Installation
    - Overhaul
    - Torque Specifications
    - Disc Brake Specifications
  - Brakes -- Basic Knowledge -- 203 Chassis
    - Basic Knowledge
  - Brakes -- Capacities & Specifications -- 203 Chassis
    - Capacities & Specifications
  - Brakes -- General Information -- 203 Chassis
    - General Information
  - Brakes -- Maintenance -- 203 Chassis
    - Maintenance
  - Brakes -- OEM Update Of Esp Control Unit Wiring Diagram -- 203 Chassis
    - Description & Operation
  - Brakes -- Pneumatic System -- 203 Chassis
    - General Information
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Removal & Installation
    - Torque Specifications
  - Brakes -- Removal & Installation -- 203 Chassis
    - Removal & Installation
  - Brakes -- Safety Precautions -- 203 Chassis
    - Safety Precautions
  - Brakes -- Test & Adjustment Values -- 203 Chassis
    - Test & Adjustment Values
  - Brakes -- Testing & Repair -- 203 Chassis
    - Testing & Repair
  - Brakes -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Brakes -- Trouble Diagnosis -- 203 Chassis
    - Trouble Diagnosis
- Parking Brake System
  - Parking Brake Pedal Assembly -- Component Modifications -- 203 Chassis
    - Component Modifications
Drivelines & Axles
- Axle Shafts
  - Axle Shafts - Front - 203 Chassis
    - Model Identification
    - Description & Operation
    - Removal, Inspection & Installation
    - Torque Specifications
  - Axle Shafts - Rear - 203 Chassis
    - Model Identification
    - Description & Operation
    - Removal, Disassembly, Reassembly & Installation
    - Torque Specifications
- Driveshaft & Universal Joints
  - Propeller Shaft -- 203 Chassis
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Capacities & Specifications
    - Torque Specifications
    - Forms
Suspension
- Front Suspension
  - Front Axle -- 203 Chassis
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Capacities & Specifications
    - Component Modifications
    - Torque Specifications
- Rear Suspension
  - Rear Axle -- Capacities & Specifications -- 203 Chassis
    - Capacities & Specifications
  - Rear Axle -- Component Modifications -- 203 Chassis
    - Component Modifications
  - Rear Axle -- Corrosion On Rear Shafts -- 203 Chassis
    - Trouble Diagnosis
  - Rear Axle -- Test & Adjustment Values -- 203 Chassis
    - Test & Adjustment Values
  - Rear Axle -- Testing & Repair -- 203 Chassis - 1 Of 2
    - Testing & Repair
  - Rear Axle -- Testing & Repair -- 203 Chassis - 2 Of 2
    - Testing & Repair
  - Rear Axle -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Rear Axle Center Piece -- Specifications -- 203 Chassis
    - Basic Knowledge
  - Suspension -- 203 Chassis
    - General Information
    - Basic Knowledge
    - Safety Precautions
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Capacities & Specifications
    - Torque Specifications
    - Miscellaneous Notes
  - Suspension - Rear
    - Identification
    - Description
    - Adjustments
    - Inspection
    - Removal & Installation
    - Torque Specifications
    - Special Tools
- Wheel Alignment
  - Wheel Alignment Specifications & Procedures
    - Model Identification
    - Riding Height Adjustments
    - Jacking & Hoisting
    - Wheel Alignment Procedures
    - Wheel Alignment Specifications
    - Torque Specifications
    - Special Tools
- Wheels & Tire System
  - Wheels, Chassis Alignment Check -- OEM Forms -- 203 Chassis
    - Forms
  - Wheels, Chassis Alignment Check -- Test & Adjustment Values -- 203 Chassis
    - Test & Adjustment Values
  - Wheels, Chassis Alignment Check -- Testing & Repair -- 203 Chassis
    - Testing & Repair
  - Wheels, Chassis Alignment Check -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Wheels, Chassis Alignment Check -- Trouble Diagnosis -- 203 Chassis
    - Trouble Diagnosis
  - TIREFIT Emulsion -- Safety Precautions -- 203 Chassis
    - Safety Precautions
  - Tires & Wheels -- Basic Knowledge -- 203 Chassis - 1 Of 2
    - Basic Knowledge
  - Tires & Wheels -- Basic Knowledge -- 203 Chassis - 2 Of 2
    - Basic Knowledge
  - Tires & Wheels -- General Information -- 203 Chassis
    - General Information
  - Tires, TIREFIT Emulsion & Wheels -- Maintenance -- 203 Chassis
    - Maintenance
  - Wheels -- Retrofitting & Conversion -- 203 Chassis
    - Retrofitting & Conversion
Engine Performance
- Tune-Up
  - Electrical System - Engine -- 203 Chassis
    - General Information
    - Basic Knowledge
    - Safety Precautions
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Torque Specifications
  - Mixture Formation -- Basic Knowledge -- 203 Chassis - 1 Of 2
    - Basic Knowledge
  - Mixture Formation -- Basic Knowledge -- 203 Chassis - 2 Of 2
    - Diagnostic Trouble Code List
    - Basic Knowledge
  - Mixture Formation -- General Information -- 203 Chassis
    - General Information
  - Mixture Formation -- Maintenance -- 203 Chassis
    - Maintenance
  - Mixture Formation -- OEM Forms -- 203 Chassis
    - Forms
  - Mixture Formation -- Self-Diagnostic System -- 203 Chassis - 1 Of 2
    - Self-Diagnostic System
  - Mixture Formation -- Self-Diagnostic System -- 203 Chassis - 2 Of 2
    - Diagnostic Trouble Code List
    - Self-Diagnostic System
  - Mixture Formation -- Testing & Repair -- 203 Chassis
    - Testing & Repair
  - Mixture Formation -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Mixture Formation -- Trouble Diagnosis -- 203 Chassis
    - Trouble Diagnosis
- Fuel Delivery
  - Fuel System -- 203 Chassis
    - Basic Knowledge
    - Safety Precautions
    - Trouble Diagnosis
    - Testing & Repair
    - Maintenance
    - Capacities & Specifications
    - Torque Specifications
    - Miscellaneous Notes
- Vacuum Diagrams
  - Mixture Formation -- Pneumatic Systems Diagrams -- 203 Chassis
    - Pneumatic Systems Diagrams
- Emissions
  - EGR Function Testing - MERCEDES-BENZ
    - EGR Function Testing - MERCEDES-BENZ
  - Emission Applications
    - Emission Applications
- Mode 6
  - Introduction
  - Mode 6
- Specifications
  - Firing Order & Cylinder Identification
    - Firing Order & Cylinder Identification
- Testing & Diagnosis
  - Self Diagnosis Hardware -- 203 Chassis
    - Self-Diagnostic System
Engine Mechanical
- Starter
  - Starter - 203 & 209 Chassis (Except C230)
    - Model Identification
    - Description
    - Trouble Shooting
    - Service Precautions
    - Retrieving & Erasing Diagnostic Trouble Codes
    - Testing
    - Removal & Installation
    - Overhaul
    - Torque Specifications
    - Wiring Diagrams
  - Starter - 203.081
    - 084
- Cooling System (Mechanical)
  - Specifications & Drive Belt Routing
  - Cooling System -- 203 Chassis
    - General Information
    - Basic Knowledge
    - Safety Precautions
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Retrofitting & Conversion
    - Capacities & Specifications
    - Torque Specifications
- Exhaust
  - Exhaust Manifolds, Emission Control -- 203 Chassis
    - Basic Knowledge
    - Safety Precautions
    - Trouble Diagnosis
    - Testing & Repair
    - Torque Specifications
  - Exhaust System -- 203 Chassis
    - General Information
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Retrofitting & Conversion
    - Torque Specifications
    - Miscellaneous Notes
- Mechanical
  - Air Intake, Turbo Charging -- 203 Chassis
    - Diagnostic Trouble Code List
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Torque Specifications
  - Complete Engine -- Cleaning -- 203 Chassis
    - Maintenance
  - Complete Engine -- Component Modifications -- 203 Chassis
    - Component Modifications
  - Complete Engine -- General Information -- 203 Chassis
    - General Information
  - Complete Engine -- Test & Adjustment Values -- 203 Chassis
    - Test & Adjustment Values
  - Complete Engine -- Testing & Repair -- 203 Chassis - 1 Of 3
    - Testing & Repair
  - Complete Engine -- Testing & Repair -- 203 Chassis - 2 Of 3
    - Testing & Repair
  - Complete Engine -- Testing & Repair -- 203 Chassis - 3 Of 3
    - Testing & Repair
  - Complete Engine -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Complete Engine -- Trouble Diagnosis -- 203 Chassis
    - Trouble Diagnosis
  - Crank Assembly -- Belt Pulley
    - Damper & Flywheel Driven Plate -- 203 Chassis
  - Crank Assembly -- General Information -- 203 Chassis
    - General Information
  - Crank Assembly -- Leak At Front Crankshaft Sealing Ring -- 203 Chassis
    - Trouble Diagnosis
  - Crank Assembly -- Piston & Driven Plate
    - Flywheel Bolt Modifications -- 203 Chassis
  - Crank Assembly -- Test & Adjustment Values -- 203 Chassis
    - Test & Adjustment Values
  - Crank Assembly -- Testing & Repair -- 203 Chassis - 1 Of 2
    - Testing & Repair
  - Crank Assembly -- Testing & Repair -- 203 Chassis - 2 Of 2
    - Testing & Repair
  - Crank Assembly -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Engine Suspension -- 203 Chassis
    - Testing & Repair
    - Torque Specifications
  - Engine Timing -- Basic Knowledge -- 203 Chassis
    - Basic Knowledge
  - Engine Timing -- Disposal Of Sodium-Filled Valves -- 203 Chassis
    - Miscellaneous Notes
  - Engine Timing -- General Information -- 203 Chassis
    - General Information
  - Engine Timing -- Rattle Noise & DTC Light On Trouble Diagnosis -- 203 Chassis
    - Trouble Diagnosis
  - Engine Timing -- Risk Of Explosion & Poisoning -- 203 Chassis
    - Safety Precautions
  - Engine Timing -- Test & Adjustment Values -- 203 Chassis
    - Test & Adjustment Values
  - Engine Timing -- Testing & Repair -- 203 Chassis - 1 Of 2
    - Testing & Repair
  - Engine Timing -- Testing & Repair -- 203 Chassis - 2 Of 2
    - Testing & Repair
  - Engine Timing -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Sealing Threads In Area Of Oil Flange -- 203 Chassis
    - Removal & Installation
- Electric Cooling Fans - 203 & 209 Chassis (Except 203.040/740/747)
  - Model Identification
  - Description & Operation
    - Electric Cooling Fan
  - Adjustments
    - Adjusting Hood Gap
  - Trouble Shooting
    - Cooling Fan
  - Service Precautions
    - Battery Disconnect
  - Basic Programming
    - Notes
    - Normalizing Power Windows
    - Normalizing Memory Power Seats, Steering Column & Outside Mirror
    - Normalizing Tilting
    - Setting Time
  - Self-Diagnostic System
    - Electric Cooling Fan
    - Retrieving & Erasing Diagnostic Trouble Codes
  - Removal & Installation
    - Notes
    - Cooling Fan With Integrated Control Unit
    - Fan Shroud Assembly
  - Torque Specifications
  - Wiring Diagrams
- Lubrication System
  - Lubrication, Oil Cooling -- 203 Chassis
    - General Information
    - Basic Knowledge
    - Trouble Diagnosis
    - Testing & Repair
    - Test & Adjustment Values
    - Maintenance
    - Removal & Installation
    - Capacities & Specifications
    - Torque Specifications
    - Forms
Heating, Ventilation & A
- C (HVAC)
  - A
    - C Compressor
  - General Servicing
    - Cabin Air Filter
  - HVAC Control Systems
    - Climate Control -- Basic Knowledge -- 203 Chassis
    - Climate Control -- Capacities & Specifications -- 203 Chassis
    - Climate Control -- Filters -- 203 Chassis
    - Climate Control -- General Information -- 203 Chassis
    - Climate Control -- Retrofitting & Conversion -- 203 Chassis
    - Climate Control -- Safety Precautions -- 203 Chassis
    - Climate Control -- Testing & Repair -- 203 Chassis
    - Climate Control -- Torque Specifications -- 203 Chassis
    - Climate Control -- Trouble Diagnosis -- 203 Chassis
    - HVAC Wiring Harness Retrofit -- 203 Chassis
Maintenance
- Maintenance Reminder Light (Reset Procedures)
  - Maintenance Service Reminder (FSS)
  - Maintenance Service Reminder (Service Indicator)
    - Notes
    - Maintenance Service Reminder Reset - Procedure 01
    - Maintenance Service Reminder Reset - Procedure 02
    - Maintenance Service Reminder Reset - Procedure 03
    - Maintenance Service Reminder Reset - Procedure 04
    - Maintenance Service Reminder Reset - Procedure 05
    - Maintenance Service Reminder Reset - Procedure 06
    - Maintenance Service Reminder Reset - Procedure 08
    - Maintenance Service Reminder Reset - Procedure 09
    - Maintenance Service Reminder Reset - Procedure 10
    - Maintenance Service Reminder Reset - Procedure 11
    - Maintenance Service Reminder Reset - Procedure 12
    - Maintenance Service Reminder Reset - Procedure 13
    - Maintenance Service Reminder Reset - Procedure 14
    - Maintenance Service Reminder Reset - Procedure 15
    - Maintenance Service Reminder Reset - Procedure 16
    - Maintenance Service Reminder Reset - Procedure 17
    - Maintenance Service Reminder Reset - Procedure 18
    - Maintenance Service Reminder Reset - Procedure 19
    - Maintenance Service Reminder Reset - Procedure 20
    - Maintenance Service Reminder Reset - Procedure 21
  - Maintenance Service Reminder (Service Reminder)
    - Notes
    - Maintenance Service Reminder Reset Procedure
  - Emissions Maintenance Reminder
    - Notes
    - Emissions Maintenance Reminder Reset Procedure
  - Tire Pressure Monitor System Reminder
    - Notes
    - TPMS Reminder Reset - Procedure 01
    - TPMS Reminder Reset - Procedure 02
    - TPMS Reminder Reset - Procedure 03
    - TPMS Reminder Reset - Procedure 04
    - TPMS Reminder Reset - Procedure 05
    - TPMS Reminder Reset - Procedure 06
    - TPMS Reminder Reset - Procedure 07
    - TPMS Reminder Reset - Procedure 08
    - TPMS Reminder Reset - Procedure 09
    - TPMS Reminder Reset - Procedure 10
    - TPMS Reminder Reset - Procedure 11
    - TPMS Reminder Reset - Procedure 13
    - TPMS Reminder Reset - Procedure 14
    - TPMS Reminder Reset - Procedure 15
    - TPMS Reminder Reset - Procedure 16
    - TPMS Reminder Reset - Procedure 17
    - TPMS Reminder Reset - Procedure 18
    - TPMS Reminder Reset - Procedure 19
    - TPMS Reminder Reset - Procedure 20
Steering
- Power Steering
  - Steering -- Adjustment Values -- 203 Chassis
    - Test & Adjustment Values
  - Steering -- Basic Knowledge -- 203 Chassis
    - Basic Knowledge
  - Steering -- Capacities & Specifications -- 203 Chassis
    - Capacities & Specifications
  - Steering -- Fluid & Excess Play Check -- 203 Chassis
    - Maintenance
  - Steering -- Rack Evaluation After Accident -- 203 Chassis
    - General Information
  - Steering -- Steering Wheel Retrofitting -- 203 Chassis
    - Retrofitting & Conversion
  - Steering -- Steering Wheel Torque -- 203 Chassis
    - Removal & Installation
  - Steering -- Testing & Repair -- 203 Chassis
    - Testing & Repair
  - Steering -- Torque Specifications -- 203 Chassis
    - Torque Specifications
  - Steering -- Trouble Diagnosis -- 203 Chassis
    - Trouble Diagnosis

Labor Times

Other Variant
- Accessories and Equipment
  - Anti-theft Systems
    - Door Ajar Switch
    - Door Handle
    - Door Latch
    - Door Lock Actuator
    - Door Lock Control Unit
    - Door Lock Cylinder
    - Door Lock Switch
    - Door Lock Vacuum Pump
    - Door Trim Panel
    - Keyless Entry Module
    - Keyless Entry Receiver
    - Keyless Entry Transmitter
  - Cruise Control Systems
    - Cruise Control Switch
    - Cruise Control System
    - Cruise Control Unit
  - Entertainment Systems
    - Antenna Amplifier
    - Cd Player
    - Radio Chassis
  - Exterior Lights
    - Hazard Switch
    - High Mount Stop Lamp
    - Stop Light Switch
    - Turn Signal Switch
  - Gauges and Instrument Panels
    - Coolant Level Sensor Or Switch
    - Coolant Temperature Sender Or Sensor
    - Fuel Gauge Tank Unit
    - Instrument Cluster
    - Oil Pressure Sender Or Switch
  - Headlights
    - Headlamp Assembly
    - Headlamp Assembly (Complete)
    - Headlamp Bulb &
    - Headlamp Switch
  - Ignition Switches and Steering Locks
    - Ignition Lock Cylinder
    - Ignition Switch
    - Steering Lock
  - Mirrors
    - Door Mirror
    - Power Mirror Motor
    - Power Mirror Switch
  - Seats
    - Heated Seat
    - Heated Seat Pad
    - Heated Seat Relay
    - Heated Seat Switch
    - Power Seat Memory Module
    - Power Seat Motor
    - Power Seat Switch
  - Warning Systems
    - Horn Assembly
  - Window Motors and Regulators
    - Power Door Window Motor
    - Power Door Window Switch
    - Window Regulator
    - Window Sunshade Motor
    - Window Sunshade Relay
    - Window Sunshade Switch
  - Wiper & Washer Systems
    - Rain Sensor
    - Washer Fluid Heating Element
    - Washer Fluid Level Sensor
    - Washer Pump
    - Window Washer Reservoir
    - Windshield Wiper Interval Relay
    - Wiper Motor
    - Wiper Switch
    - Wiper Transmission
- Body and Frame
  - Exterior and Interior Trim
    - Center Console
    - Glove Compartment Latch
    - Glove Compartment Lock Cylinder
    - Instrument Panel
    - Seat Belt Control Module
    - Seat Belt Retractor Assembly
  - Hoods
    - Hood Latch
    - Hood Latch Release Cable
    - Hood Lever
    - Hood Shocks Or Struts
  - Rear Hatches and Deck
    - Trunk
  - Sun Roofs, T-Tops, Convertible Tops
    - Sun Roof Assembly
    - Sun Roof Drive Cable
    - Sun Roof Motor
    - Sun Roof Motor Switch
- Brakes
  - Anti-Lock and Traction Control Systems
    - Abs Control Unit
    - Abs Hydraulic Unit
    - Anti-Lock Brake System
    - Brake Pressure Sensor
    - Electronic Stability Control Unit
    - Electronic Stability Hydraulic Unit
    - Electronic Stability Lateral Acceleration Sensor
    - Steering Angle Sensor
    - Wheel Speed Abs Sensor
    - Wheel Speed Esp Sensor
    - Yaw Rate Sensor
  - Mechanical - Hydraulic
    - Brake Hose
    - Brake Pads
    - Brake System
    - Brake System (Complete)
    - Caliper
    - Disc Rotor
    - Disc Rotor (Removed)
    - Master Cylinder
    - Power Brake Booster
    - Power Brake Booster Sensor
    - Power Brake Check Valve
  - Parking Brake System
    - Parking Brake
    - Parking Brake Cable
    - Parking Brake Control Assembly
    - Parking Brake Shoe & Lining
- Drivelines and Axles
  - Axle Shafts - Front
    - Axle Housing
    - Axle Shaft Assembly
    - Axle Shaft Boot
    - Pinion Shaft Seal
  - Axle Shafts - Rear
    - Axle Assembly
    - Axle Center Assembly
    - Axle Shaft
    - Axle Shaft Assembly
    - Axle Shaft Boot
    - Differential Housing Cover &
    - Inner Housing Seal
    - Pinion Shaft Seal
  - Differentials and Drive Axles - Front
    - Axle Housing
    - Axle Shaft Assembly
    - Axle Shaft Boot
    - Pinion Shaft Seal
  - Differentials and Drive Axles - Rear
    - Axle Assembly
    - Axle Center Assembly
    - Axle Shaft
    - Axle Shaft Assembly
    - Axle Shaft Boot
    - Differential Housing Cover &
    - Inner Housing Seal
    - Pinion Shaft Seal
  - Driveshafts and Universal Joints
    - Center Support Bearing
    - Propeller Shaft
    - Propeller Shaft Joint Disc
- Electrical
  - Charging System
    - Alternator Assembly
    - Alternator Drive Belt
    - Battery
    - Battery Cable
    - Charging System
    - Drive Belt Idler Pulley
    - Drive Belt TENSIONER
    - Voltage Regulator
  - Starter
    - Battery
    - Battery Cable
    - Starter Assembly
    - Starter Circuit
- Engine Mechanical
  - Auxiliary Emission Control Systems
    - Air Injection Reactor Pump
    - Air Injection Reactor Pump Relay
    - Air Shut-Off Valve
    - Air Switch Over Valve
    - Canister Purge Valve
    - EGR Switch-Over Valve
    - EGR System
    - EGR Tube
    - EGR Valve
    - Engine Emission System
    - Evaporation Control Canister
    - Fuel Tank Vent Valve
  - Cooling Fan
    - Electric Fan Blade Or Motor
  - Cooling System (Mechanical)
    - Coolant Level Sensor
    - Cooling System
    - Radiator
    - Radiator Hose
    - Radiator Reserve Tank
    - Thermostat
    - Water Jacket Plugs
    - Water Pump
    - Water Pump Drive Belt
  - Exhaust
    - Catalytic Converter
    - Exhaust Hanger
    - Exhaust Manifold &
    - Muffler
  - Fuel Systems
    - Expansion Tank
    - Flexible Fuel Hose
    - Fuel Filter
    - Fuel Pump
    - Fuel Pump Check Valve
    - Fuel Pump Relay
    - Fuel Tank
  - Lubrication Systems
    - Engine Oil Filter
    - Engine Oil Pressure
    - Oil Dipstick Tube &
    - Oil Filter Housing &
    - Oil Level Sensor
    - Oil Pan &
    - Oil Pump
  - Mechanical
    - Camshaft
    - Camshaft Timing
    - Crankshaft Main Oil Seal
    - Crankshaft Oil Seal
    - Crankshaft Pulley
    - Cylinder Head Gasket
    - Engine Assembly
    - Engine Or Transmission Mount
    - Long Block
    - Short Block
    - Timing Chain
    - Timing Chain TENSIONER
    - Timing Chain TENSIONER Rail
    - Timing Cover &
    - Valve
    - Valve Cover Gasket
    - Valve Lifters
    - Valve Spring Or Seal
  - Starters
    - Battery
    - Battery Cable
    - Starter Assembly
    - Starter Circuit
- Engine Performance
  - Fuel Delivery System
    - Accelerator Pedal And Sensor Assembly
    - Air Cleaner Element
    - Air Cleaner Mounts
    - Air Temp Sensor
    - Coolant Temperature Sensor
    - Electronic Accelerator Actuator
    - Fuel Injection Control Unit
    - Fuel Injection System
    - Fuel Injector
    - Intake Manifold Gasket
    - Manifold Absolute Pressure Sensor
    - Mass Air Flow Sensor
    - Oxygen Sensor
  - Ignition Systems
    - Camshaft Position Sensor
    - Crankshaft Position Sensor
    - Engine Compression
    - Engine Cylinder Leakage
    - Engine Performance
    - Ignition Coil
    - Knock Sensor
    - Spark Plug Wire Set
    - Spark Plugs
- Heating, Ventilation & A
  - C (HVAC)
    - A
    - Heater
    - Manual HVAC System
- Restraints
  - Airbag
    - Air Bag Contact Coil
    - Air Bag Control Unit
    - Air Bag Cushion Module
    - Air Bag Sensor
    - Air Bag System
    - Occupant Position Detection System Sensor
- Steering
  - Manual and Power Steering
    - Fluid Reservoir &
    - Power Steering Fluid Cooler
    - Power Steering Hose
    - Power Steering Pump
    - Power Steering Pump Drive Belt
  - Steering Column
    - Steering Angle Sensor
    - Steering Column
    - Steering Column Adjusting Switch
    - Steering Column Flex Coupling
    - Steering Wheel
  - Steering Gear
    - Steering Gear
  - Steering Linkage
    - Rack & Pinion Boot
    - Tie Rod &
- Suspension
  - Front Suspension
    - Ball Joint
    - Control Arm
    - Shock &
    - Spring
    - Stabilizer Bar &
    - Stabilizer Bar Control Link
    - Steering Knuckle
    - SUBFRAME
  - Rear Suspension
    - Camber Link &
    - Control Arm
    - Knuckle &
    - Shock &
    - Spring
    - Stabilizer Bar
    - Stabilizer Bar Control Link
    - Stabilizer Bar Mount
    - Suspension CROSSMEMBER
    - Tension Link Arm
    - Tie Rod Arm
    - Torque Strut
  - Wheel and Tire Systems
    - Wheel
    - Wheel Bearing
    - Wheel Hub
    - Wheel Hub &
    - Wheels (All)
- Transmission
  - Automatic Trans
    - Conductor Plate
    - Downshift Switch
    - Main Control Valve Body
    - Output Seal
    - Park Interlock Cable
    - Parking Lock Mechanism
    - Transmission
    - Transmission Assembly
    - Transmission Control Module
    - Transmission Oil Cooler Pipes
    - Transmission Oil Pan Gasket &
  - Clutch Manual and Hydraulic
    - Electronic Gearshift Selector Module
    - Flywheel
  - Transfer Case
    - Transfer Assembly
    - Transfer Case Assembly
    - Transfer Case Fluid
    - Transfer Case Oil Seal

Manual:MERCEDES-BENZ C240 Base, 4D Sedan 2004Page:- / 57,853

MERCEDES-BENZ 2004 C240 Base, 4D Sedan

BrandMERCEDES-BENZ

ModelC240

Year2004

TrimBase, 4D Sedan

Engine-

Pages57853