MERCURY 2005 Montego Premier, FWD

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Repair and Diagnosis

General Information
- Specifications Index
  - Common Specs & Procedures
    - Specifications Index
- DTC Index
  - Anti-Theft DTCS
  - Anti-Theft - Perimeter DTCS
  - Automatic Transaxle - 6 Speed DTCS
  - Automatic Transaxle
    - Transmission - CVT DTCS
  - Exterior Lighting DTCS
    - AUTOLAMP
    - Front Fog Lamps
    - Headlamps
    - Park Lamp
    - Stop Lamps
    - Turn Signal
  - Glass, Frames, & Mechanisms DTCS
  - Handles, Locks, Latches & Entry Systems DTCS
  - Information & Message Center DTCS
  - Instrument Cluster DTCS
    - Instrument Cluster (Ic)
    - Smart Junction Box (SJB)
  - Instrument Cluster & Panel Illumination DTCS
  - Interior Lighting DTCS
  - Module Communications Network DTCS
  - Parking Aid DTCS
  - Rear View Mirrors DTCS
  - Seating DTCS
  - Self-Diagnostics DTCS
    - Powertrain DTC Charts And Descriptions
  - Speed Control DTCS
  - Warning Devices DTCS
- Electrical
  - Using System Wiring Diagrams
  - Map - Electrical Systems
    - Electrical Systems
    - Battery, Starting & Charging System CHECKSHEET
    - Reason Code Explanation
    - Automotive Terminology & Definitions
- Basic Trouble Shooting
  - Emission Control Abbreviations
    - "A"
    - "B"
    - "C"
    - "D"
    - "E"
    - "F"
    - "G"
    - "H"
    - "I"
    - "K"
    - "L"
    - "M"
    - "N"
    - "O"
    - "P"
    - "R"
    - "S"
    - "T"
    - "V"
    - "W"
  - Commonly Used Abbreviations - General Information
    - * Please Read This First *
    - "A"
    - "B"
    - "C"
    - "D"
    - "E"
    - "F"
    - "G"
    - "H"
    - "I"
    - "J"
    - "K"
    - "L"
    - "M"
    - "N"
    - "O"
    - "P"
    - "Q"
    - "R"
    - "S"
    - "T"
    - "V"
    - "W"
  - Basic Trouble Shooting - General Information
    - * Please Read This First *
    - Accessories & Electrical
    - Air Conditioning & Heat
    - Brakes
    - Engine Mechanical
    - Engine Performance
    - Manual Transmission
    - Powertrain
    - Steering & Suspension
  - Engine Performance - Trouble Shooting - General Information
    - * Please Read This First *
    - Engine Performance
- Engine Performance
  - State Emission Standards - Diesel
  - State Emission Standards - Gas
    - ALASKA
    - ARIZONA
    - CALIFORNIA
    - Colorado
    - CONNECTICUT
    - DELAWARE
    - District Of COLUMBIA
    - GEORGIA
    - IDAHO
    - ILLINOIS
    - INDIANA
    - KENTUCKY
    - MARYLAND
    - MASSACHUSETTS
    - MISSOURI
    - NEVADA
    - New Jersey
    - New MEXICO
    - New YORK
    - North CAROLINA
    - OHIO
    - OREGON
    - PENNSYLVANIA
    - RHODE Island
    - TENNESSEE
    - TEXAS
    - UTAH
    - VIRGINIA
    - WASHINGTON
    - WISCONSIN
    - U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
    - U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
    - U.S. EPA Im240 Emission Standards
  - Electrostatic Discharge Warning - General Information
    - * Please Read This First *
    - Introduction
    - Handling Static-Sensitive Circuits
    - Checking Static-Sensitive Circuits
  - Engine Performance Diagnostic Routine Outline - General Information
    - * Please Read This First *
    - Where Does DRIVEABILITY Diagnosis Start?
  - Engine Performance Safety Precautions
    - Engine Performance Safety Precautions
  - Map - Engine Performance & Maintenance
    - Engine Performance And Maintenance (Including Exhaust Systems)
    - Engine Performance & Maintenance CHECKSHEET
    - Engine Performance And Maintenance
    - Reason Code Explanation
    - Automotive Terminology & Definitions
  - Parasitic Load Explanation & Test Procedures - General Information
    - * Please Read This First *
    - General Information
    - Testing For Parasitic Load
  - Waveforms - Injector Pattern Tutorial - General Information
    - * Please Read This First *
    - Purpose Of This Article
    - Is A Lab Scope Necessary?
    - The Two Types Of Injector Drivers
    - The Two Ways Injector Circuits Are Wired
    - Interpreting Injector Waveforms
    - Current Waveform Samples
    - Voltage Waveform Samples
- Brakes
  - Anti-Lock Brake Safety Precautions - General Information
    - * Please Read This First *
    - Anti-Lock Brake Safety Precautions
  - Map - Brake Systems
    - Brake Systems
    - Brake System CHECKSHEET
    - Reason Code Explanation
    - Automotive Terminology & Definitions
  - Map - Routine Inspection Reference Guide
    - Routine Inspection Reference Guide
    - Wheel & Tire Supplement
    - Reason Code Explanation
    - Automotive Terminology & Definitions
- Check Lists
  - Symptom Check List Worksheet - General Information
    - * Please Read This First *
    - Purpose
    - Symptom Check List Worksheets
- OBD-II Drive Cycles
  - 1996-99 Gasoline Models (Except Villager)
  - 1996 Villager
    - OBD-II Drive Cycle Test Procedure
    - Misfire Detection Repair Verification Drive Cycle
  - 1997-99 Villager
    - OBD-II Drive Cycle
  - 2000-04 Gasoline Models
  - 2005-09 Gasoline Models
    - Description of On Board Diagnostic (OBD) Drive Cycle
  - 2010-12 Gasoline Models (Except Fiesta)
    - Description of On Board Diagnostic (OBD) Drive Cycle
    - Drive Cycle Recommendations
  - 2011-12 Fiesta
    - Description of On Board Diagnostic (OBD) Drive Cycle
    - Drive Cycle Recommendations
  - 2003-07 6.0L Diesel
    - Description
    - Drive Cycle Procedure:
  - 2008-10 6.4L Diesel
    - Description
    - Drive Cycle Procedure:
  - 2011-12 6.7L Diesel
    - Description
    - Drive Cycle Procedure
  - 1996-03 7.3L Diesel
    - Description
    - Performing Drive Cycle
  - 2005-09 Hybrid
    - Description
    - Drive Cycle Recommendations
  - 2005-12 Escape Hybrid
    - Description
    - Drive Cycle
  - 2011-12 Fusion Hybrid
    - Description
    - Drive Cycle Recommendations
- Driveline
  - Axles
    - Drive Axle Noise Diagnosis - General Information
    - Gear Tooth Contact Patterns - General Information
    - Map - Drive Train & Transmission
    - Trouble Shooting - Clutches - General Information
- Engine
  - Engine Overhaul Procedures - General Information
    - * Please Read This First *
    - Description
    - Engine Identification
    - Inspection Procedures
    - Cleaning Procedures
    - Component Cleaning
    - Cylinder Head Replacement
    - Cylinder Head Overhaul
    - Pistons, Connecting Rods & Bearings
    - Crankshaft & Main Bearings
    - Camshaft
    - Timing Chains & Belts
    - Timing Gears
    - Oil Pump
    - Break-In Procedure
  - General Cooling System Service - General Information
    - * Please Read This First *
    - Description
    - Maintenance
    - Testing
- Map - Exhaust Systems
  - Exhaust Systems
  - Reason Code Explanation
- Heating, Ventilation & A
  - C (HVAC)
    - Map - Heating, Ventilation, & Air Conditioning
- OEM General Information
  - Jacking & Lifting
    - Description And Operation
  - Identification Codes
    - Description And Operation
  - Automatic Stop
    - Start Disable
  - Noise, Vibration & Harshness
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
- Identification
  - CANADIAN Model Cross-Reference
    - * Please Read This First *
    - ACURA
    - ASUNA
    - AUDI
    - BMW
    - CHRYSLER Corp.
    - General Motors
    - HYUNDAI
    - Jaguar
    - KIA
    - MAZDA
    - MERCEDES-BENZ
    - Mercury
    - MERKUR
    - MITSUBISHI
    - NISSAN
    - RENAULT
    - SATURN
    - Smart
    - SUBARU
    - SUZUKI
    - TOYOTA
    - VOLKSWAGEN
    - VOLVO
    - All Others
- Metric Conversions
  - Engine Displacement Conversion Table - ECAT
    - Conversion Table
  - Metric Conversions
    - Metric Conversions
    - Conversion Factors
- Steering
  - Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
    - Steering & Suspension Systems
    - Wheel And Tire
    - Steering & Suspension CHECKSHEET
    - Wheels & Tires CHECKSHEET
    - Steering And Suspension, Wheel Alignment, Wheels And Tires
    - Reason Code Explanation
    - Automotive Terminology & Definitions
  - Wheel Alignment Theory & Operation - General Information
    - * Please Read This First *
    - Pre-Alignment Instructions
    - Adjustments
- Traction Control Disable Procedures
  - Traction Control Disable
- Trouble Shooting - Manual Transmission - General Information
  - * Please Read This First *
  - Introduction
Electrical
- Component Locations
  - Diagnostic Connector (DLC) Locations
    - Domestic Cars
    - Domestic Light Trucks & Vans
    - Imported Cars & Trucks
  - Electrical Component Locator
- Wiring Diagrams
  - OEM Connector End Views
    - Connector Views
  - System Wiring Diagrams
    - Using Wiring Diagrams
    - Air Conditioning
    - Anti-Lock Brakes
    - Anti-Theft
    - Computer Data Lines
    - Cooling Fan
    - Cruise Control
    - Defoggers
    - Engine Performance
    - Exterior Lights
    - Ground Distribution
    - Headlights
    - Horn
    - Instrument Cluster
    - Interior Lights
    - Memory Systems
    - Power Distribution
    - Power Door Locks
    - Power Mirrors
    - Power Seats
    - Power Top
    - Power Windows
    - Radio
    - Shift Interlock
    - Starting
    - Supplemental Restraints
    - Transmission
    - Trunk, Tailgate, Fuel Door
    - Warning Systems
    - Wiper
- Gauges
  - Information Center
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
  - Instrument Cluster And Panel Illumination
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Instrument Cluster System
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Instrument Panel And Console
    - Specifications
    - Description And Operation
    - Removal And Installation
  - Message Center - Clock
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
- Horns
  - Horn System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
- Motors, Switches, Relays
  - Fuse And Relay Location
    - Identification
- Charging Systems
  - Battery, Mounting And Cables
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
  - Charging System - General Information
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
  - Charging System - Generator And Regulator
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
Quick Lookups
- Fluids
- Technical Bulletins
  - Campaigns
    - Other Variant
  - Safety Recalls
    - Other Variant
  - Technical Service Bulletins
    - Other Variant
- Tire Fitment
Accessories & Equipment
- Accessories Control Systems
  - Component Testing
    - Introduction
    - Component testing
  - Remote Convenience System
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
- Communication Devices
  - Module Communications Network System
    - Description And Operation
    - Diagnosis And Testing
  - Module Configuration System
    - Diagnosis And Testing
    - General Procedures
  - MULTIFUNCTION Electronic Modules System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
- Cruise Control Systems
  - Specifications
    - Torque Specifications
  - Description And Operation
    - Speed Control
  - Diagnosis And Testing
    - Speed Control
  - Removal And Installation
    - Speed Control Switch
    - Speed Control Deactivator Switch
- Infotainment
  - Audio Unit System
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Entertainment System - General Information
    - Diagnosis And Testing
  - Speaker System
    - Diagnosis And Testing
    - Removal And Installation
  - Video System
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Antenna System
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
- Headlights
  - Exterior Lighting System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
  - Daytime Running Lamp System
    - Description And Operation
    - Diagnosis And Testing
- Interior
  - Illumination Lights
    - Interior Lighting System
- Warning Systems
  - Parking Aid System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
  - Warning System
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
- Wiper
  - Washer Systems
    - Wiper System & Washer System
Body & Frame
- Door Locks
  - Anti-Theft System - Perimeter
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Anti-Theft System -- Pats
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
  - Handles, Locks, Latches And Entry Systems
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
  - Passive Anti-Theft System Job Aid
    - Passive Anti-Theft System (Pats) Specifications
    - Pats Key Types
    - Diagnostic Trouble Codes
    - Non-Pats Issues
    - Things To Do:
    - Things Not To Do:
    - Programming Procedures
  - Remote Keyless Entry System [Transmitter Programming Procedures]
    - Programming Methods & Transmitter Types
    - Helpful Hints
- Ignition Switch
  - Steering Lock
    - Steering Column Switches
- Exterior
  - Interior Trim
    - Exterior Trim And Ornamentation
    - Interior Trim And Ornamentation
- Mirrors
  - Rear View Mirror System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
- Seats
  - Seat System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
    - Disassembly And Assembly
- Windows And Glass
  - Specifications
  - Description And Operation
    - Glass, Frames and Mechanisms
  - Diagnosis And Testing
    - Glass, Frames and Mechanisms
  - General Procedures
    - Window Grid Wire Repair
    - Lead Terminal Repair
    - Door Window Motor Initialization
    - Windshield Reseal
  - Removal And Installation
    - Glass, Frames and Mechanisms - Exploded View, Front Door
    - Window Glass - Front Door
    - Window Regulator Motor
    - Window Regulator and Motor - Front Door
    - Door Glass Top Run - Front
    - Glass, Frames and Mechanisms - Exploded View, Rear Door
    - Window Glass - Rear Door
    - Window Regulator Motor - Rear Door
    - Door Glass Run and Bracket - Rear
    - Window Control Switch
    - Window Glass - Rear
    - Window Glass - Rear Quarter, Five-Hundred, Montego
    - Window Glass - Fixed, Rear Door
    - Window Glass - Liftgate
    - Window Glass - Rear Quarter, Freestyle
    - Windshield Glass
- Exterior Body Panels
  - Body Panel System - Body Closures
    - Specifications
    - General Procedures
    - Removal And Installation
  - Body Panel System - Front End Body Panels
    - Specifications
    - Description And Operation
    - General Procedures
    - Removal And Installation
  - Body Panel System - General Information
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
  - Bumper System
    - Specifications
    - Description And Operation
    - Removal And Installation
- Frames, Subframes & Crossmembers
  - Uni-Body, SUBFRAME And Mounting System
    - Specifications
    - Description And Operation
    - General Procedures
    - Removal And Installation
- Sun Roof
  - T-Top
    - Convertible Top
Brakes
- Traction Control
  - Anti-Lock Brake System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
- Mechanical - Hydraulic
  - Brake System - General Information
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
  - Front Disc Brake System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Hydraulic Brake System Actuation
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
  - Power Brake Actuation -- Brake Booster
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Rear Disc Brake System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
- Parking Brake System & Actuation
  - Specifications
    - General Specifications
    - Torque Specifications
  - Description And Operation
    - Parking Brake
  - Diagnosis And Testing
    - Parking Brake
  - General Procedures
    - Parking Brake Cable Tension Release
  - Removal And Installation
    - Parking Brake - Exploded View
    - Parking Brake Cable - Intermediate
    - Parking Brake Cable - Rear
    - Parking Brake Control
Drivelines & Axles
- Driveshaft & Universal Joints
  - Driveline System - General Information
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
  - Driveshaft
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
- Axle Shafts
  - Front Drive HALFSHAFTS
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
Engine Mechanical
- Starter
  - Starting System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
- Cooling System (Mechanical)
  - Accessory Drive System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Engine Cooling System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
- Auxiliary Emission Control Systems
  - Engine Emission Control System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Evaporative Emissions
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
- Exhaust System
  - Specifications
    - General Specifications
    - Torque Specifications
  - Description And Operation
    - Exhaust System
  - Diagnosis And Testing
    - Exhaust System
  - General Procedures
    - Exhaust System Alignment
    - Torca® Clamp
  - Removal And Installation
    - Exhaust System - Exploded View
    - Catalytic Converter
    - Muffler and Tailpipe
    - Exhaust Y-Pipe
- Mechanical
  - Engine
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - In-Vehicle Repair
    - Removal
    - Disassembly
    - Disassembly And Assembly Of Subassemblies
    - Assembly
    - Installation
  - Engine System-General Information
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
Engine Performance
- Fuel Delivery
  - Fuel System & Engine Control System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Fuel System-General Information
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
  - Fuel Tank & Fuel Lines
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
- Specifications
  - Fuel System Pressure Specifications
    - Fuel Systems
  - Firing Order & Cylinder Identification
    - Firing Order & Cylinder Identification
- Emissions
  - EGR Function Testing - Ford - Cars
    - EGR Function Testing - Ford - Cars
  - Emission Applications
    - Emission Applications
- Remove, Overhaul & Install
  - Acceleration Control System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Electronic Engine Control System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Intake Air Distribution System & Filtering System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
- Tune-Up
  - Engine Ignition System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
- Mode 6 - 2005 Ford - Except Diesel
- Testing & Diagnosis
  - Engine Controls (Except Diesel & Hybrid) - Reference Value Symptom Chart, Symptom Chart, Reference Value PID
    - Measured Signal Chart, PID
  - Engine Controls (Except Diesel & Hybrid) - Typical Diagnostic Reference Values (E-Series - Explorer)
    - Typical Diagnostic Reference Values
  - Engine Controls (Except Diesel & Hybrid) - Typical Diagnostic Reference Values (F-150 - Focus)
    - Typical Diagnostic Reference Values
  - Engine Controls (Except Diesel & Hybrid) - Typical Diagnostic Reference Values (Ford Gt - Navigator)
    - Typical Diagnostic Reference Values
  - Engine Controls (Except Diesel & Hybrid) - Typical Diagnostic Reference Values (Ranger - Town Car)
    - Typical Diagnostic Reference Values
  - Engine Controls - Description & Operation (Except Diesel & Hybrid)
    - Vehicle Emission Control Information (VECI)
    - Vehicle Certification Label
    - VECI Acronym Definitions
    - On-Board Diagnostics (OBD) Monitors
    - Catalyst Efficiency Monitor
    - Comprehensive Component Monitor (CCM)
    - Evaporative Emission (EVAP) Leak Check Monitor
    - Exhaust Gas Recirculation (EGR) System Monitor - Delta Pressure Feedback (DPFE) EGR and EGR System Module (ESM)
    - Electric Exhaust Gas Recirculation (EEGR) System Monitor
    - Fuel System Monitor
    - Heated Oxygen Sensor (HO2S) Monitor
    - Misfire Detection Monitor
    - Positive Crankcase Ventilation (PCV) System Monitor
    - Secondary Air Injection (AIR) System Monitor - Electric Secondary Air Injection Pump System
    - Thermostat Monitor
    - Variable Cam Timing (VCT) Monitor
    - Malfunction Indicator Lamp (MIL)
    - Electronic Engine Control (EEC) System
    - Powertrain Control Software
    - Powertrain Control Hardware
    - Powertrain Control Module (PCM) Inputs
    - Powertrain Control Module (PCM) Outputs
    - Ignition Systems
    - Fuel Systems
    - Inertia Fuel Shutoff (IFS) Switch
    - Exhaust Gas Recirculation (EGR) Systems
    - Evaporative Emission (EVAP) Systems
    - Intake Air Systems
    - Secondary Air Injection (AIR) Systems
    - Variable Cam Timing (VCT) System
    - Positive Crankcase Ventilation (PCV) System
    - Catalyst and Exhaust Systems
    - Supercharger and Intercooler Systems
    - Powertrain Control Module (PCM) Controlled Charging System
    - (Torque Based) Electronic Throttle Control (ETC)
    - Dual-Injection Fuel Delivery System
  - Engine Controls - Diagnostic Methods (Except Diesel & Hybrid)
    - Diagnostic Methods
    - Diagnostic Tools
    - Diagnostic Tool Setup and Functionality
    - Vehicle Check
    - Quick Test
    - Parameter Identification (PID)
    - On-Board System Readiness (OSR)
    - Freeze Frame Data
    - Output Test Mode (OTM)
    - Clear The Continuous Diagnostic Trouble Codes (DIAGNOSTIC TROUBLE CODEs) And Reset The Emission Monitors Information in The Powertrain Control Module (PCM)
    - Resetting The Keep Alive Memory (KAM)
    - Flash Electrically Erasable Programmable Read Only Memory (EEPROM)
    - Diagnostic Monitoring Test Results
    - On Board Diagnostic (OBD) Drive Cycle
    - Intermittent Diagnostic Techniques
    - Adaptive Fuel Diagnostic Trouble Codes Diagnostic Techniques
    - Basic Circuit Checks
  - Engine Controls - Introduction (Except Diesel & Hybrid)
    - Important Safety Notice
    - Preface
    - How To Use The Diagnostic Procedures
    - What's New
    - Acronyms And Definitions
  - Engine Controls - Pinpoint Test A:No Start Through Pinpoint Test DJ:Air Conditioner Evaporator Temperature (ACET) Sensor - (Except Diesel & Hybrid)
    - Pinpoint Test A:No Start
    - Pinpoint Test B:Powertrain Control Module (PCM) Power Relay
    - Pinpoint Test C:Reference Voltage
    - Pinpoint Test DA:Intake Air Temperature (IAT) Sensor
    - Pinpoint Test DC:Mass Air Flow (MAF) Sensor
    - Pinpoint Test DD:Fuel Rail Pressure (FRP), Fuel Rail Temperature (FRT) and Fuel Rail Pressure Temperature (FRPT) Sensors
    - Pinpoint Test DF:Vehicle Speed Circuit (VSC) Check
    - Pinpoint Test DG:Knock Sensor
    - Pinpoint Test DH:Throttle Position (TP) Sensor
    - Pinpoint Test DJ:Air Conditioner Evaporator Temperature (ACET) Sensor
  - Engine Controls - Pinpoint Test DK:Accelerator Pedal Position Sensor Through Pinpoint Test DX:Engine Coolant Temperature (ECT) Sensor - (Except Diesel & Hybrid)
    - Pinpoint Test DK:Accelerator Pedal Position Sensor
    - Pinpoint Test DL:Cylinder Head Temperature (CHT) Sensor
    - Pinpoint Test DM:Manifold Absolute Pressure (MAP) Sensor
    - Pinpoint Test DP:Vehicle Speed Sensor (VSS)
    - Pinpoint Test DR:Camshaft Position (CMP) Sensor
    - Pinpoint Test DS:Air Conditioning Pressure (ACP) Sensor
    - Pinpoint Test DT:Power Steering Pressure (PSP) Sensor
    - Pinpoint Test DU:Intake Air Temperature 2 (IAT2) Sensor
    - Pinpoint Test DV:Throttle Body Assembly ETC
    - Pinpoint Test DX:Engine Coolant Temperature (ECT) Sensor
  - Engine Controls - Pinpoint Test DY:Engine Oil Temperature (EOT) Sensor Through Pinpoint Test Hf:Catalyst Efficiency Monitor And Exhaust Systems - (Except Diesel & Hybrid)
    - Pinpoint Test DY:Engine Oil Temperature (EOT) Sensor
    - Pinpoint Test EM:Emission Compliance
    - Pinpoint Test FB:Power Take Off (PTO)
    - Pinpoint Test FD:Brake Pedal Inputs
    - Pinpoint Test FF:Power Steering Pressure (PSP) Switch
    - Pinpoint Test H:Fuel Control
    - Pinpoint Test HC:Fuel Delivery System
    - Pinpoint Test HD:Misfire Detection Monitor
    - Pinpoint Test HE:Exhaust Gas Recirculation (EGR) Systems
    - Pinpoint Test HF:Catalyst Efficiency Monitor and Exhaust Systems
  - Engine Controls - Pinpoint Test Hg:Positive Crankcase Ventilation (PCV) System Through Pinpoint Test JD:Crankshaft Position (CKP) Sensor - (Except Diesel & Hybrid)
    - Pinpoint Test HG:Positive Crankcase Ventilation (PCV) System
    - Pinpoint Test HH:Exhaust Gas Recirculation System Module (ESM)
    - Pinpoint Test HK:Variable Cam Timing (VCT)
    - Pinpoint Test HL:Dual-Injection Fuel Delivery System
    - Pinpoint Test HM:Secondary Air Injection (AIR) System
    - Pinpoint Test HU:Intake Air Systems
    - Pinpoint Test HX:Evaporative Emission (EVAP) Monitor and System
    - Pinpoint Test HY:Generator
    - Pinpoint Test JB:Secondary Ignition (COP)
    - Pinpoint Test JC:Secondary Ignition (Coil Pack)
    - Pinpoint Test JD:Crankshaft Position (CKP) Sensor
  - Engine Controls - Pinpoint Test JE:Integrated Ignition Coil Pack A, B, Or C Failure Through Pinpoint Test KP:Charge Air Cooler (CAC) Pump - (Except Diesel & Hybrid)
    - Pinpoint Test JE:Integrated Ignition Coil Pack A, B, or C Failure
    - Pinpoint Test JF:Integrated Ignition Coil On Plug Coil A Through J Failure
    - Pinpoint Test JH:Tachometer Signal Output (CTO)
    - Pinpoint Test KA:Fuel Pump (FP) Relay
    - Pinpoint Test KB:Fuel Pump Driver Module
    - Pinpoint Test KD:Electric Exhaust Gas Recirculation (EEGR) System
    - Pinpoint Test KE:Idle Air Control (IAC) Valve
    - Pinpoint Test KF:Fan Control (FC) Relays
    - Pinpoint Test KJ:Supercharger Bypass Control
    - Pinpoint Test KM:Air Conditioning Clutch Relay (A/CCR) Circuit
    - Pinpoint Test KN:Variable Speed Electric Cooling Fan
    - Pinpoint Test KP:Charge Air Cooler (CAC) Pump
  - Engine Controls - Pinpoint Test NB:Malfunction Indicator Lamp Through Pinpoint Test Z:Intermittent - (Except Diesel & Hybrid)
    - Pinpoint Test NB:Malfunction Indicator Lamp
    - Pinpoint Test NC:Ignition Engine Speed Input Circuit
    - Pinpoint Test ND:Engine RPM\Vehicle Speed Limiter Reached
    - Pinpoint Test QA:Unable to Activate Self-Test
    - Pinpoint Test QB:DTCs P0603 or P1633:Keep Alive Power
    - Pinpoint Test QC:DTC P1000:On-Board Diagnostic (OBD) Systems Readiness Test Not Complete
    - Pinpoint Test QD:DTC P1260:Passive Anti-Theft System
    - Pinpoint Test QE:Electronic Throttle Control (ETC) System
    - Pinpoint Test TA:Clutch Pedal Position (CPP) Switch
    - Pinpoint Test TB:Transmission Control Switch (TCS)
    - Pinpoint Test TG:4x4 Low Switch (4X4LSW) And Four Wheel Drive (4WD) Switch
    - Pinpoint Test TJ:Output Shaft Speed (OSS) Sensor
    - Pinpoint Test Z:Intermittent
  - Engine Controls - Pinpoint Test Table - (Except Diesel & Hybrid)
    - Pinpoint Test Table
  - Engine Controls - Powertrain DTC Charts & Description (Except Diesel & Hybrid)
    - Diagnostic Trouble Code (DTC) Charts And Descriptions
  - Engine Controls - Symptom Charts (Except Diesel & Hybrid)
    - Qt:Step 1:Powertrain Control Module (Pcm) Quick Test
    - Step 2:No DTCS Present Symptom Chart Index
    - Step 3:No DTCS Present Symptom Charts
Maintenance
- Maintenance Reminder Light (Reset Procedures)
  - A
    - C Filter Service Reminder
  - Engine Oil Replacement Reminder
    - Notes
    - Engine Oil Replacement Reminder Reset - Procedure 01
    - Engine Oil Replacement Reminder Reset - Procedure 02
    - Engine Oil Replacement Reminder Reset - Procedure 03
    - Engine Oil Replacement Reminder Reset - Procedure 04
    - Engine Oil Replacement Reminder Reset - Procedure 05
    - Engine Oil Replacement Reminder Reset - Procedure 06
    - Engine Oil Replacement Reminder Reset - Procedure 07
    - Engine Oil Replacement Reminder Reset - Procedure 08
    - Engine Oil Replacement Reminder Reset - Procedure 09
    - Engine Oil Replacement Reminder Reset - Procedure 10
    - Engine Oil Replacement Reminder Reset - Procedure 11
    - Engine Oil Replacement Reminder Reset - Procedure 12
    - Engine Oil Replacement Reminder Reset - Procedure 13
    - Engine Oil Replacement Reminder Reset - Procedure 14
    - Engine Oil Replacement Reminder Reset - Procedure 15
    - Engine Oil Replacement Reminder Reset - Procedure 16
    - Engine Oil Replacement Reminder Reset - Procedure 17
    - Engine Oil Replacement Reminder Reset - Procedure 18
    - Engine Oil Replacement Reminder Reset - Procedure 19
    - Engine Oil Replacement Reminder Reset - Procedure 20
    - Engine Oil Replacement Reminder Reset - Procedure 21
    - Engine Oil Replacement Reminder Reset - Procedure 22
    - Engine Oil Replacement Reminder Reset - Procedure 23
    - Engine Oil Replacement Reminder Reset - Procedure 24
    - Engine Oil Replacement Reminder Reset - Procedure 25
    - Engine Oil Replacement Reminder Reset - Procedure 26
    - Engine Oil Replacement Reminder Reset - Procedure 27
    - Engine Oil Replacement Reminder Reset - Procedure 28
  - Maintenance Service Reminder (Overhead Warning Lights)
    - Notes
    - Maintenance Service Reminder Reset Procedure
  - Maintenance Service Reminder (Sri)
  - Maintenance Service Reminder (VMM)
  - Tire Pressure Monitor System Reminder
    - Notes
    - Tire Pressure Sensor Types
    - TPMS Reminder Reset - Procedure 01
    - TPMS Reminder Reset - Procedure 02
    - TPMS Reminder Reset - Procedure 03
    - TPMS Reminder Reset - Procedure 04
    - TPMS Reminder Reset - Procedure 05
    - TPMS Reminder Reset - Procedure 07
    - TPMS Reminder Reset - Procedure 08
    - TPMS Reminder Reset - Procedure 09
    - TPMS Reminder Reset - Procedure 10
Heating, Ventilation & A
- C (HVAC)
  - HVAC Control Systems
    - Auxiliary Climate Control
    - HVAC Control System - General Information
    - HVAC System - Air Conditioning
    - HVAC System - Air Distribution And Filtering
    - HVAC System - Control Components
    - HVAC System - Heating & Ventilation
Restraints
- Air Bag, SRS
  - Supplemental Inflatable Restraint System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
- Seat Belts
  - Safety Belt System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
Steering
- Power Steering
  - Power Steering System
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
  - Steering System-General Information
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
- Steering Column
  - Specifications
    - Torque Specifications
  - Description And Operation
    - Steering Column
  - Diagnosis And Testing
    - Steering Column
  - Removal And Installation
    - Steering Column - Exploded View
    - Steering Wheel
    - Steering Column
    - Steering Column Shaft - Intermediate
Suspension
- Front Suspension
  - Front Suspension
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
    - Disassembly And Assembly
- Wheel Alignment
  - Suspension System-General Information
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
- Rear Suspension
  - Rear Suspension
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - Removal And Installation
    - Disassembly And Assembly
- Wheels & Tire System
  - Wheels & Tires
    - Specifications
    - Description And Operation
    - Diagnosis And Testing
    - General Procedures
    - Removal And Installation
Transmission
- Automatic Transmission - 6 Speed
  - Specifications
  - Description And Operation
    - Transaxle Description
    - Identification Tags
    - Range Selection
    - Shift Patterns
    - Transaxle Operational Strategies
    - Torque Converter
    - Geartrain
    - Apply Components
    - Transaxle Electronic Control System
  - Diagnosis And Testing
    - Diagnostic Strategy
    - Diagnostic Flow Chart
    - Preliminary Inspection
    - Road Testing Vehicle
    - Shift Point Road Test
    - Torque Converter Diagnosis
    - Visual Inspection
    - Diagnostics
    - Diagnostic Parameters Identification (PID) Chart
    - Transaxle Drive Cycle Test
    - Diagnostic Trouble Code (DTC) Charts
    - Transaxle Connector Layouts
    - Pinpoint Tests - Non OSC Equipped Vehicle
    - Special Testing Procedures
    - Leakage Inspection
    - Diagnosis By Symptom
  - General Procedures
    - Transmission Fluid Cooler Tubes - Backflushing and Cleaning
    - Torque Converter
    - Torque Converter Contamination Inspection
    - Transmission Fluid Drain and Refill
    - Neutral Position Learning
    - Transmission Control Module (TCM) Initial Learning
  - In-Vehicle Repair
    - Main Control Valve Body
    - Differential Seals - LH
    - Differential Seals - RH
    - Transmission Control Module (TCM)
    - Transaxle Support Insulator
    - Manual Control Lever Shaft and Seal
  - Removal
    - Transaxle
  - Disassembly And Assembly Of Subassemblies
    - Torque Converter Hub Seal
    - Torque Converter
  - Installation
    - Transaxle

Labor Times

Other Variant
- Accessories and Equipment
  - Accessories Control Systems
    - Parking Brake Warning Switch
    - Steering Wheel Radio Switch
  - Anti-theft Systems
    - Door Ajar Switch
    - Door Handle
    - Door Latch
    - Door Lock Actuator
    - Door Lock Cylinder
    - Door Lock Switch
    - Door Trim Panel
    - Keyless Entry Keyboard
    - Keyless Entry Module
    - Keyless Entry Receiver
    - Keyless Entry System
    - Keyless Entry Transmitter
  - Cruise Control Systems
    - Cruise Control Actuator Switch
    - Cruise Control Brake Release Switch
    - Cruise Control Main Switch
    - Cruise Control System
  - Exterior Lights
    - Backup Light Bulb
    - Brake Light Bulb
    - High Mount Stop Light Bulb
    - License Plate Bulb
    - Marker Lamp Bulb
    - Stop Light Switch
    - Turn Signal Switch
  - Gauges and Instrument Panels
    - Charging Indicator Bulb
    - Coolant Temperature Gauge (Dash Unit)
    - Coolant Temperature Indicator Bulb
    - Coolant Temperature Sender Or Sensor
    - Fuel Gauge (Dash Unit)
    - Fuel Gauge Tank Unit
    - Instrument Cluster Printed Circuit
    - Oil Pressure Indicator Bulb
    - Oil Pressure Sender Or Switch
    - Speedometer Head
    - Tachometer Head
  - Headlights
    - Headlamp Assembly
    - Headlamp Assembly (Complete)
    - Headlamp Bulb
    - Headlamp Dimmer Switch
    - Headlamp Switch
  - Ignition Switches and Steering Locks
    - Ignition Lock Cylinder
    - Ignition Switch
  - Mirrors
    - Door Mirror
    - Power Mirror Motor
    - Power Mirror Switch
  - Seats
    - Heated Seat Control Module
    - Heated Seat Pad
    - Heated Seat Switch
    - Power Seat Memory Module
    - Power Seat Motor
    - Power Seat Switch
    - Seat Belt Control Module
  - Warning Systems
    - Horn Assembly
    - Horn Relay
  - Window Motors and Regulators
    - Door Window Motor
    - Window Regulator
    - Window Switch
  - Wiper & Washer Systems
    - Window Washer Reservoir
    - Windshield Washer Pump
    - Wiper Arm &
    - Wiper Motor
    - Wiper Pivot & Link Assembly
    - Wiper Switch
- Body and Frame
  - Body and Cab Control Systems
    - Control Modules
    - Pin Point Test
  - Exterior and Interior Trim
    - Center Console
    - Glove Compartment Latch
    - Instrument Panel
    - Seat Belt Retractor Assembly
  - Hoods
    - Hood Latch
    - Hood Latch Release Cable
  - Rear Hatches and Deck
    - Trunk
  - Sun Roofs, T-Tops, Convertible Tops
    - Sun Roof Cable & Slide Assembly
    - Sun Roof Motor
    - Sun Roof Motor Switch
- Brakes
  - Anti-Lock and Traction Control Systems
    - Abs Control Module
    - Abs Control Relay
    - Abs Hydraulic Control Unit
    - Anti-Lock Brake System
    - Wheel Speed Abs Sensor
  - Mechanical - Hydraulic
    - Brake Drum Or Rotor (Removed)
    - Brake Fluid Level Sensor
    - Brake Hose
    - Brake Pedal
    - Brake Shoes &
    - Brake System
    - Brake System (Complete)
    - Caliper
    - Disc Rotor
    - Disc Rotor (On Vehicle)
    - Master Cylinder
    - Power Brake Booster
    - Power Brake Check Valve
  - Parking Brake System
    - Parking Brake Cable
    - Parking Brake Control Assembly
- Drivelines and Axles
  - Axle Shafts - Front
    - Axle Shaft Assembly
    - Axle Shaft Boot
    - Axle Shaft Joint
    - Output Shaft Seal
  - Axle Shafts - Rear
    - Axle Shaft
    - Differential Lock System
    - Differential Output Seal
    - Integral Axle Assembly
    - Pinion Shaft Seal
  - Differentials and Drive Axles - Front
    - Axle Shaft Assembly
    - Axle Shaft Boot
    - Axle Shaft Joint
    - Differential Assembly
    - Output Shaft Seal
  - Differentials and Drive Axles - Rear
    - Axle Shaft
    - Differential Lock System
    - Differential Output Seal
    - Integral Axle Assembly
    - Pinion Shaft Seal
  - Driveshafts and Universal Joints
    - Propeller Shaft
- Electrical
  - Charging System
    - Alternator Assembly
    - Alternator Drive Belt
    - Battery
    - Battery Cable
    - Charging System
    - Serpentine Belt TENSIONER
  - Starter
    - Battery
    - Battery Cable
    - Starter Assembly
    - Starter Circuit
    - Starter Relay
- Engine Mechanical
  - Auxiliary Emission Control Systems
    - Canister Purge Solenoid
    - Canister Vent Solenoid
    - EGR Tube
    - EGR Valve
    - Engine Emission System
    - Engine Knock Sensor
    - Evaporation Canister Filter
    - Evaporation Control Canister
    - Fuel Vapor Valve
    - PCV Valve
  - Cooling Fan
    - Cooling Fan Control Module
    - Cooling Fan Switch
    - Electric Fan Motor
    - Fan Motor
  - Cooling System (Mechanical)
    - Coolant Recovery Tank
    - Cooling System
    - Radiator
    - Radiator Hose
    - Thermostat &
    - Water Pump
    - Water Pump By-Pass Hose
  - Exhaust
    - Catalyst Monitor Sensor
    - Catalytic Converter
    - Exhaust Hanger
    - Exhaust Manifold
    - Exhaust Pipe
    - Muffler
  - Fuel Systems
    - Accelerator Pedal Position Sensor
    - Adjustable Accelerator Pedal Assembly
    - Camshaft Position Sensor
    - Coolant Temperature Sensor
    - Crankshaft Position Sensor
    - Flexible Fuel Line
    - Fuel Filter
    - Fuel Lines
    - Fuel Pump
    - Fuel Pump Inertia Switch
    - Fuel Pump Relay
    - Fuel Tank
    - Mass Air Flow Sensor
    - Oxygen Sensor
  - Lubrication Systems
    - Engine Oil Filter
    - Engine Oil Filter ADAPTOR Gasket
    - Engine Oil Pan &
    - Engine Oil Pressure
    - Engine Oil Pump
  - Mechanical
    - Camshaft
    - Crankshaft
    - Crankshaft Damper Or Pulley
    - Crankshaft Main Oil Seal
    - Crankshaft Oil Seal
    - Cylinder Head Gasket
    - Engine Assembly
    - Engine Assembly (Complete)
    - Engine Or Transmission Mount
    - Long Block
    - Rocker Arm
    - Short Block
    - Timing Chain
    - Timing Chain TENSIONER
    - Timing Cover &
    - Timing Cover Seal
    - Valve
    - Valve Cover Gasket
    - Valve Lifters
    - Valve Spring Or Seal
  - Starters
    - Battery
    - Battery Cable
    - Starter Assembly
    - Starter Circuit
    - Starter Relay
- Engine Performance
  - Fuel Delivery System
    - Air Cleaner Element
    - Fuel Injection System
    - Fuel Injector
    - Fuel Pressure Regulator
    - Fuel Rail
    - Intake Manifold
    - Intake Manifold Gasket
    - Throttle Body Assembly
  - Ignition Systems
    - Camshaft Position Sensor
    - Crankshaft Position Sensor
    - Engine Compression
    - Engine Cylinder Leakage
    - Engine Performance
    - Ignition Coil
    - Spark Plugs
- Heating, Ventilation & A
  - C (HVAC)
    - A
    - Automatic HVAC System
    - Heater
    - HVAC Control Systems
    - Manual HVAC System
- Restraints
  - Airbag
    - Air Bag CLOCKSPRING
    - Air Bag Cushion Module
    - Air Bag Diagnostic Module
    - Air Bag Sensor
    - Air Bag System
- Steering
  - Manual and Power Steering
    - Power Steering Fluid Cooler
    - Power Steering Hose
    - Power Steering Pressure Switch
    - Power Steering Pump
    - Power Steering Pump Drive Belt
    - Power Steering System
    - Steering Pump Reservoir
  - Steering Column
    - Steering Column
    - Steering Column Flex Coupling
    - Steering Wheel
  - Steering Gear
    - Steering Gear (Complete)
    - Steering Gear (Short Rack)
  - Steering Linkage
    - Rack & Pinion Boot
    - Tie Rod &
- Suspension
  - Front Suspension
    - Ball Joint
    - Control Arm
    - Control Arm Bushing
    - Shock &
    - Spring
    - Stabilizer Bar
    - Stabilizer Bar Bushing
    - Stabilizer Bar Control Link
    - Steering Knuckle
    - SUBFRAME
  - Rear Suspension
    - Control Arm
    - Knuckle Assembly
    - Shock &
    - Spring
    - Stabilizer Bar
    - Stabilizer Bar Control Link
    - SUBFRAME
    - Tie Rod &
    - Trailing Arm
  - Wheel and Tire Systems
    - Wheel
    - Wheel Bearing
    - Wheel Hub
    - Wheels (All)
- Transmission
  - Automatic Trans
    - Front Pump Seal
    - Main Control Valve Body
    - Output Shaft Seal
    - Output Speed Sensor
    - Transaxle Assembly
    - Transaxle Oil Cooler
    - Transaxle Oil Cooler Pipes
    - Transaxle Oil Filter
    - Transmission
    - Valve Body Cover Gasket
  - Clutch Manual and Hydraulic
    - Flywheel (Auto Trans)
    - Gearshift Control Cable
    - Gearshift Interlock Solenoid
    - Gearshift Lever
  - Transfer Case
    - Transfer Case Assembly
    - Transfer Case Oil Seal

Manual:MERCURY Montego Premier, FWD 2005Page:- / 18458

MERCURY 2005 Montego Premier, FWD

BrandMERCURY

ModelMontego

Year2005

TrimPremier, FWD

Engine-

Pages18458