Gears and Shafts Cleaning and Inspection: Countershaft
WARNING: This page is about a different variant/trim than selected.
- Clean the countershaft in a suitable solvent and air dry all the parts.
- Inspect the rear bearing race (1) on the countershaft for the following conditions:
- Brinelling
- Wear
- Scoring
- Inspect the 5th countershaft gear bearing race (2) for the following conditions:
- Brinelling
- Wear
- Scoring
- Measure the radial clearance for 5th countershaft gear.
- Place the 5th countershaft gear, with the needle roller bearing, on the countershaft journal.
- Use J 8001-3 or J 26900-12 (1) and J 26900-13 (2). See Special Tools .
- Position J 8001-3 or J 26900-12 on the gear. See Special Tools .
- Move the gear up and down.
Specification:
- Standard Clearance: 0.015-0.068 mm (0.0006-0.0027 in)
- Maximum Clearance: 0.160 mm (0.0063 in)
- If the clearance exceeds the maximum, replace the gear, the roller bearing, or the countershaft.
- Using a micrometer, measure the outer diameter of the countershaft journal.
Specification: Minimum diameter: 29.860 mm (1.1756 in)
- Inspect all of the countershaft gears for being faulty following the gear inspection steps.
- Replace the countershaft if it is faulty.


