Transmission - TDV6 3.0L Diesel (Installation): Installation: Installation: Part(S)
| STEP | PART NAME | QUANTITY |
|---|---|---|
| Step 4 | Transfer case front output shaft oil seal | 1 |
| Step 24 | Transmission fluid cooler tubes to transmission O-ring seals | 1 |
- Some variation in the illustrations may occur, but the essential information is always correct.
- Some illustrations may show the transmission removed for clarity.
-
NOTE: This step is only required if a new component is installed.
Remove the torque converter retainer.
NOTE: Make sure that the torque converter is fully engaged to the transmission. -
CAUTION: Oil seals must be fitted dry.NOTE:
- This step is only required if previously removed.
- Make sure that this component is installed to the noted removal position.
Special Tool(s): 308-598
-
NOTE: This step is only required if previously removed.
Install a new O-ring seal.
Renew Part: Transfer case front output shaft oil seal Quantity: 1 .
-
NOTE: This step is only required if previously removed.
- Special Tool(s): 303-1069
- Clean the component mating faces.
- Lubricate input shaft splines with 'Weicon TL7391' grease.
- Torque Specification: 45 Nm
-
CAUTION:
- To prevent water ingress and subsequent transmission damage, make sure that the breather is fully pushed home into the transmission casing. The white line around the circumference of the pipe should not be visible when correctly installed.
- Remove the blanking plugs.
NOTE: This step is only required if a new component is installed. Torque Specification: 9 Nm
-
NOTE: This step is only required if previously removed.
Torque Specifications:
M8 25 Nm
M6 10 Nm
NOTE: This step is only required if previously removed. Torque Specification: 10 Nm
-
WARNING: Make sure that the transmission is secured with suitable retaining straps.CAUTION:
- Apply grease of the correct specification to the torque converter spigot.
- Make sure that the torque converter remains in the transmission.
- Remove and discard the cable ties securing the torque converter.
NOTE: This step requires the aid of other technicians.Using a suitable hydraulic jack, support the transmission.
Torque Specification: 40 Nm
Torque Specification: 40 Nm
-
CAUTION: Only rotate the crankshaft clockwise.
Torque Specification: 63 Nm
Torque Specification: 45 Nm
Torque Specification: 30 Nm
Torque Specifications:
M8 10 Nm
M6 7 Nm
Torque Specification: 10 Nm
-
CAUTION: Be prepared to collect escaping fluids.NOTE: Install new O-ring seals.
Renew Part: Transmission fluid cooler tubes to transmission O-ring seals Quantity: 1 .
Torque Specification: 22 Nm
Torque Specification: 25 Nm
-
NOTE: Vehicles with DPF (Diesel Particulate Filter) installed only.
Torque Specification: 25 Nm
-
NOTE: Vehicles without diesel particulate filer (DPF).
Torque Specification: 25 Nm
Torque Specification: 60 Nm
- Torque Specification: 10 Nm
Torque Specification: 9 Nm
Torque Specification: 23 Nm
Torque Specification: 23 Nm
Torque Specification: 23 Nm
- Refer to: REAR DRIVESHAFT - TDV6 3.0L DIESEL .
- Refer to: FRONT DRIVESHAFT - TDV6 3.0L DIESEL .
Remove the jack supporting the transmission.
- Lower the vehicle.
- Refer to: SECONDARY BULKHEAD CENTRE PANEL - TDV6 3.0L DIESEL .
Torque Specification: 12 Nm
- Refer to: SECONDARY BULKHEAD CENTRE PANEL - TDV6 3.0L DIESEL .
- Connect the battery ground cable.
Refer to: SPECIFICATIONS .
- Carry out a transmission fluid level check.
Refer to: TRANSMISSION FLUID LEVEL CHECK - TDV6 3.0L DIESEL .




































