Code
C0593
Generic
C — Chassis
Brake Booster Motor B Phase U-V-W Current Low
Views:
UK: 19
EN: 19
RU: 14
AI status
Completed
Completed
100%
Causes
- Open or high-resistance wiring in the B-phase motor circuit (broken conductor, corroded connector)
- Short/open in motor winding for the B phase
- Loose, corroded or damaged motor connector pins
- Blown fuse or faulty relay supplying the motor / motor controller
- Faulty motor driver (inverter) or MOSFET/IGBT for B phase
- Faulty current sensor or sensing circuit for the B phase
Symptoms
- Brake assist reduced or unavailable; increased brake pedal effort
- Brake warning lamp and/or ABS/ESP indicator illuminated
- Stored fault code(s) C0593 (and possibly related motor phase codes)
- Possible limp or reduced-function braking mode
- Unusual motor noise or no motor movement when boost requested
- Intermittent or permanent loss of electric boost depending on severity
What to check
- Read and record freeze-frame and live data with a scan tool; note battery voltage and motor demand when code sets
- Check for other related codes (other phase codes, current sensor, supply voltage, module faults)
- Visual inspection of motor harness, connector seals, pin condition and for damage/corrosion
- Check fuses and relays for motor and motor controller circuits
- Measure supply voltage to motor controller and at motor connector while commanding boost
- Measure resistance of motor windings (U-V-W) for continuity and similarity
Signal parameters
- Expected: Similar current magnitude in all three motor phases (U, V, W) when motor is driven; values vary by design and load—check manufacturer specs
- Actual: B-phase current significantly lower or near 0 A while other phases show normal current
- Supply voltage to motor controller should be within battery/system spec during test
- PWM frequency/duty cycle from controller should be present on all three phase outputs when motor commanded
- Motor winding resistances (U-V, V-W, U-W) should be near-equal and within spec
Diagnostic algorithm
- Connect a scan tool and confirm C0593 is present. Note freeze frame: battery voltage, vehicle speed, brake demand, motor duty.
- Check battery state and charging system; ensure adequate supply voltage before current tests.
- Visually inspect motor harness, connectors and ground points for corrosion, damage, or loose pins. Repair as needed.
- Check related fuses/relays. Replace if faulty and clear codes, then attempt to reproduce the fault.
- With vehicle secure, command the brake booster motor (if supported by scan tool) and monitor phase currents and controller outputs live.
- Back-probe motor controller outputs (U, V, W) and measure current using an AC/DC clamp meter or current probe; compare B-phase to A/C phases.
- With motor disconnected, measure winding resistances between U-V, V-W, U-W for continuity and matching values. A reading of open or very high resistance indicates winding or connector fault.
- Inspect/replace any damaged wiring or connectors. Repair grounds and power feeds as required.
- If wiring and motor windings are good but B-phase current remains low, suspect the motor controller driver stage or current sensing circuit. Test/replace the motor controller or perform bench diagnostics according to manufacturer procedures.
- After repairs, clear codes and road-test to confirm the fault does not return and that brake assist performance is restored.
Likely causes
- Intermittent or high-resistance connector at the motor harness
- Open winding or broken wire to B-phase winding
- Failed driver transistor for B-phase in the motor controller
- Contamination/corrosion at motor connector causing poor current flow
- Damaged ground or supply causing low effective voltage to B-phase
Fault status
Status
Stored fault indicates low current detected in Brake Booster Motor B phase (U/V/W). Possible causes include open or high-resistance wiring, bad connector, faulty motor winding, failed motor driver or current sensor, or low supply voltage. Inspect supply, wiring, motor and controller.
Repair difficulty: Medium
Diagnostic time: 1-3 hours
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