Code
U351D
Generic
U — Network/User
High Voltage System Interlock Circuit E
AI status
Completed
Completed
100%
Causes
- Open or short in the HV interlock E wiring harness
- Corroded, bent or loose interlock connector pins or connector not fully seated
- Failed interlock switch or sensor (service plug, connector latch, charge inlet switch)
- Water intrusion or contamination at connector or interlock device
- Blown fuse, faulty relay, or poor ground affecting the interlock circuit power or reference
- Control module input fault or internal module software/hardware error
Symptoms
- HV system disabled or vehicle will not enter ready/drive mode
- Reduced power or limp-home mode
- Charging disabled or charge port fault
- HV system or fault indicator lamps illuminated (HV/Service/Check EV System)
- Possible stored or active U351D code visible with a scan tool
What to check
- Read and record DTC(s) and freeze-frame data with a compatible scan tool; note key state and HV system status
- Verify vehicle is made safe: follow manufacturer HV isolation procedures and wear appropriate PPE before touching HV components
- Visual inspection of interlock E connector, harness, service disconnect, and associated components for damage, corrosion, moisture, or loose pins
- Inspect related fuses, relays and ground points for continuity and proper seating
- Check for other related DTCs (charging, HV battery, contactor, body harness) that may point to the root cause
- If permitted, perform functional test of the interlock (operate connector latch/service plug) while monitoring the interlock input with a scan tool
Signal parameters
- Typical continuity when interlock closed: low resistance (10 kΩ or OL).
- Typical voltage behavior (varies by vehicle): interlock input pulled-up to battery/ignition voltage when open (~12 V) and pulled near 0 V when closed, or may be a 0/5 V logic signal depending on design — consult vehicle wiring diagram.
- Intermittent/wiggle faults may produce changing resistance or voltage values when harness is moved.
- If signal is shorted to ground: near 0 V with low resistance to chassis ground. If shorted to power: near battery voltage with low resistance to battery positive.
Diagnostic algorithm
- Read all HV and body network codes; capture freeze-frame and pending codes. Do not assume U351D is the only symptom.
- Follow OEM HV safety procedures. Disable HV system or remove service disconnect as required before accessing connectors.
- Visually inspect the interlock E connector, adjacent harness, service plug and charge inlet for contamination, damage, or disconnected connectors. Repair obvious damage.
- With the vehicle in a safe, isolated state and only if allowed by vehicle procedure, measure continuity of the interlock circuit between the interlock device terminal and the control module input pin. Expect near-zero ohms when closed; open when disengaged.
- With power applied and using a scan tool, monitor the interlock input/status while operating the interlock device (engage/disengage service plug, latch, or inlet). Observe voltage/resistance transitions and note abnormalities or delays.
- Check for water intrusion or corrosion and dry/clean connectors. Repair or replace corroded connectors or pigtails.
- Repair damaged wiring (splice or replace harness section) and replace faulty interlock switch or connector as needed. Use OEM parts and correct sealing methods for HV environments.
- Verify related fuses/relays and ensure proper ground continuity. Replace any defective components.
- Clear codes and perform a functional test: re-initialize HV system per OEM procedure, attempt to charge/start and confirm code does not return and HV system operates normally.
- If the circuit tests good and the code returns, consider module input fault — consult manufacturer service information for module bench test or replacement guidance.
Likely causes
- Connector not fully mated or corroded pins at the interlock device
- Damaged/chafed interlock harness where it flexes or passes through bulkheads
- Failed interlock switch (mechanical wear or stuck)
- Water ingress around HV connector or charging inlet
- Faulty module input (less likely than wiring or switch failure)
Fault status
Status
High Voltage System Interlock Circuit E: open/short or implausible signal on interlock detection circuit; HV system safety interlock not confirmed.
Repair difficulty: Medium
Diagnostic time: 1.0-3.5 hours
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