Code
P0A96
Generic
P — Powertrain
Hybrid/EV Battery Pack Cooling Fan 2 Control Circuit/Open
Views:
UK: 18
EN: 25
RU: 22
AI status
Completed
Completed
100%
Causes
- Open or broken wiring in fan 2 control circuit
- Disconnected, corroded or damaged connector(s) at fan or control module
- Blown fuse or failed relay in fan power/control supply
- Failed fan motor (internal open) or motor harness short/open
- Faulty battery/thermal management control module (incorrect driving of fan output)
- Water intrusion, physical damage or pinched wiring causing open circuit
Symptoms
- Battery cooling fan 2 does not run when commanded
- Battery temperature high or battery thermal warnings/messages
- Reduced charge/discharge current or limited electric drive due to thermal protection
- Cooling fan(s) run only intermittently or not at all
- Diagnostic trouble light or hybrid system warning on dash
What to check
- Retrieve freeze-frame and live data with a scan tool; confirm P0A96 and related freeze data
- Visually inspect fan 2 connector(s), wiring, and harness for corrosion, damage, water entry or pinching
- Check fuses and relays related to battery cooling fan circuits
- Command fan 2 ON/OFF from a compatible scan tool and observe behavior
- Backprobe fan 2 connector while commanding and measure supply and control signals
- Perform continuity check between fan connector and control module for open circuits
Signal parameters
- Supply/ignition voltage to fan circuit: typically near vehicle battery voltage when key on (≈11–14 V)
- Control output: typically a switched/PWM signal from control module with 0–12 V amplitude, duty cycle 0–100% when commanded
- PWM frequency: varies by manufacturer; commonly in the low hundreds of Hz (e.g. 100–500 Hz)
- Fan motor DC resistance: typically low (often
- Run current: varies by motor design; expect several amps under normal running and higher when stalled (use manufacturer spec)
Diagnostic algorithm
- Confirm and record the DTC and any related codes with a scan tool; note operating conditions and freeze frame data
- Visually inspect wiring, connectors and fan assembly for obvious damage, corrosion, or foreign-object interference
- Check fuses and relays for the fan circuits; replace if blown and evaluate cause
- With a multimeter, verify battery/supply voltage present at the fan power feed with ignition on
- Use a scan tool to command fan 2 ON while backprobing the fan connector: verify control signal and supply voltage at the connector
- If supply is correct but control signal is absent, check continuity between the control module and fan connector; repair any open circuit
Likely causes
- Damaged/corroded connector at fan or module
- Broken/damaged harness between module and fan
- Failed fan motor (open winding)
- Blown fuse or relay in fan supply circuit
Fault status
Status
Open circuit detected in Hybrid/EV battery pack cooling fan 2 control circuit — fan 2 may not operate.
Repair difficulty: Medium
Diagnostic time: 1.0-2.5 hours
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