Code
P0A98
Generic
P — Powertrain
Hybrid/EV Battery Pack Cooling Fan 2 Stuck On
AI status
Completed
Completed
100%
Causes
- Stuck or welded relay/contactor for fan 2 (contacts closed)
- Short circuit in wiring (power feed tied to battery voltage) to fan motor
- Ground fault or short that forces motor to run
- Faulty fan motor internal low-resistance path allowing continuous operation
- Failed fan driver or power transistor in BMS/ECU/BCM
- Incorrect/erroneous CAN or control signal from battery management system (BMS) or vehicle control unit
Symptoms
- Battery cooling fan #2 runs continuously, including with vehicle off or at low battery temps
- Unwanted noise from fan area
- Reduced HV battery standby time (battery draining faster)
- DTC P0A98 stored; possibly related CEL or BMS warnings
- High current draw from battery pack when fan should be off
What to check
- Observe and confirm fan behavior with ignition on and off, and at different battery temperatures
- Scan tool: read freeze frame, live data (fan command, fan actual speed, BMS status) and related codes
- Visual inspection of fan 2 wiring, connectors, fuses, and relay locations for damage, corrosion, melted insulation
- Measure voltage at the fan motor power and ground pins when command = OFF (use appropriate HV/isolated meter if required)
- Check relay coil control and relay contact continuity (remove / isolate relay before measuring)
- Check for CAN/BMS communication errors and related modules reporting faults
Signal parameters
- Fan 2 control command (BMS/ECU) — expected OFF when fault present
- Fan 2 actual speed (RPM) or duty cycle — should be 0 when commanded OFF
- Voltage at fan motor supply pin — expected ~0 V when OFF, battery voltage when ON (HV-safe measurement)
- Relay coil control voltage/current — should be not energized when OFF
- Circuit continuity/resistance across fan motor terminals
- Battery pack temperature and BMS coolant temperature (to confirm whether fan command should be OFF)
Diagnostic algorithm
- Safety first: follow manufacturer procedures for hybrid/EV high-voltage safety. Disable high-voltage system or isolate batteries if required before accessing HV components.
- Use a scan tool to confirm P0A98 and capture live data: fan 2 command, fan 2 actual status/speed, battery temps, related codes.
- Visually inspect wiring, connectors, fuses, and relays associated with fan 2 for melted insulation, corrosion, or signs of short/welded contacts.
- With the vehicle powered and a spotter, command the fan OFF/ON via scan tool while observing behavior. Do not probe live HV conductors without proper tools and PPE.
- Measure voltage at the fan power connector while the command is OFF. If battery voltage is present at the motor with command OFF, suspect stuck relay, short to battery, or welded contact.
- Check relay operation: remove or isolate the relay (if serviceable) and check contact continuity and coil control. Replace relay if contacts stuck or coil remains energized when command is OFF.
- If relay and wiring appear normal, measure resistance of the fan motor (with vehicle safe to work on per HV procedures). An abnormally low resistance may indicate internal short causing continuous operation — replace motor assembly if confirmed.
- Inspect and test the fan driver/control outputs at the BMS/ECU/BCM if wiring and fan motor are good. Compare driver behavior to other channels (fan 1) if available.
- Verify CAN and control signals to/from BMS. Reflash or update module software if a known software issue exists and manufacturer bulletin supports it.
- After repairs, clear codes and perform a functional test across operating conditions (cold/high pack temp, ignition off/on) to confirm fault is resolved.
- Document repairs and recheck for related DTCs; if fault persists, escalate to manufacturer-level diagnostics or module replacement as needed.
Likely causes
- Stuck relay or relay weld causing fan power to be continuously applied
- Shorted wiring or pin-to-power fault on the fan control circuit
- Failed fan motor internal short drawing power even when commanded off
- Faulty fan driver output on BMS/ECU forcing motor on
Fault status
Status
Battery pack cooling fan 2 reported running when control module commanded OFF. Possible stuck relay, wiring short, motor fault, or driver/module failure.
Repair difficulty: Medium
Diagnostic time: 1.0 - 3.0 hours
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