Code
P1204
MITSUBISHI
P — Powertrain
Injector charge problem(over)
AI status
Completed
Completed
100%
Causes
- Stuck‑open or mechanically leaking fuel injector(s)
- Injector electrical short (stuck ON) or short to battery
- ECU commanding excessive pulse width due to sensor input (coolant temp, MAF, MAP, TPS)
- High fuel rail pressure or faulty fuel pressure regulator (over‑pressure)
- Incorrect injector calibration / wrong injectors installed
- Wiring harness damage, chafing or poor connector causing incorrect signals
Symptoms
- Check Engine Light with P1204 stored
- Rich running: black smoke from exhaust, strong fuel smell
- Poor fuel economy
- Rough idle, misfire or sluggish acceleration
- Hard starting or flooding on hot start
- High short‑term/long‑term fuel trim (positive or negative depending on how ECU compensates)
What to check
- Read freeze frame and related codes (P02xx injector circuit codes, P0172/P0174, misfire codes)
- Visual inspection of injector harness, connectors and engine grounds for damage or corrosion
- Measure injector resistance and compare across all cylinders
- Backprobe injector connector to verify constant supply voltage (~battery voltage) and pulsed ground during cranking/running
- Use a lab scope to view injector waveform and duty cycle on suspected cylinders
- Perform fuel pressure test at idle and cranking; inspect for overpressure
Signal parameters
- Injector supply voltage: ~12 V (key ON) — should be battery voltage at connector pin
- Injector coil resistance: model dependent; low‑impedance injectors ~1–3 Ω, high‑impedance ~10–16 Ω (compare all cylinders)
- Typical idle injector pulse width: ~2–5 ms (varies by engine and temp)
- High‑load pulse width: >10 ms possible near full load
- Injector duty cycle: normally
- Fuel rail pressure (typical gasoline MPI): ~300–450 kPa (43–65 psi) — varies by engine
Diagnostic algorithm
- Retrieve freeze frame and all stored/ pending codes. Note engine conditions when code set.
- Inspect wiring, connectors and grounds for the injector(s) indicated or for all cylinders if not specified.
- Measure injector coil resistance for each injector; flag units that differ significantly from the others or from spec.
- With a voltmeter or scope backprobe the injector connector: verify constant battery voltage at the supply pin with key ON and verify pulsed ground (or pulsed positive, depending on design) during cranking/engine run.
- Use an oscilloscope to check injector drive waveform (look for unusually long pulse widths, stuck ON pattern, or noise).
- Perform a fuel rail pressure test at idle and under load; compare to specification and check regulator operation.
- Conduct an injector balance/flow test or cylinder cut‑out test to confirm excessive flow on the suspect injector(s).
- Swap suspect injector(s) with a known good cylinder to see if overcharge code or symptoms follow the injector.
- Check related sensor inputs (MAF, MAP, engine coolant temp, throttle position) and verify they are within expected ranges; replace or calibrate if faulty.
- If wiring and injectors check OK, inspect ECU outputs and driver circuitry; consider ECU replacement or reprogramming only after confirming harness and injectors are good.
- Clear codes and perform road test to confirm repair. Re-scan to ensure code does not return.
Likely causes
- One or more injectors stuck open or internally shorted
- Injector supply circuit shorted to battery (constant feed) or ground driver stuck on
- Fuel rail pressure regulator failure producing excessive rail pressure
- Faulty sensor (CTS, MAF, MAP) causing ECU to over‑command fuel
- Damaged wiring/connector to injectors or poor ground
Fault status
Status
P1204 — Injector charge problem (over). ECU detected injector on‑time, duty cycle or delivered fuel higher than expected for at least one cylinder. May cause rich running, black smoke and poor fuel economy.
Repair difficulty: Medium
Diagnostic time: 1-3 hours
Repair manuals
Manual library for MITSUBISHI
406
Browse 406 MITSUBISHI manuals: repair procedures, diagnostics, wiring diagrams, component locations, service data and Labor Times by year, model and trim.
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