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P1520 — Intake Manifold Runner Control Circuit Fault

Detailed page for trouble code P1520.

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Code

P1520

FORD P — Powertrain

Intake Manifold Runner Control Circuit Fault

Brand: FORD
Views: UK: 34 EN: 80 RU: 34
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Page language: EN

Causes

  • Open or short in IMRC wiring harness
  • Corroded, loose or damaged connector at IMRC actuator/solenoid
  • Failed IMRC actuator or solenoid (electrical or mechanical failure)
  • Stuck or seized intake runner mechanism (carbon buildup or mechanical damage)
  • Blown fuse or faulty power/ground supply to the actuator
  • PCM/internal driver fault

Symptoms

  • Check Engine Light (MIL) illuminated
  • Reduced engine performance or hesitation at certain RPMs
  • Rough idle or unstable idle in some conditions
  • Poor throttle response and reduced fuel economy
  • Occasional surging or lack of power when IMRC is commanded

What to check

  • Read PCM for P1520 and any related codes; record freeze‑frame/live data
  • Use a scan tool to command IMRC open/close and observe actuator movement and related PID values
  • Visually inspect IMRC actuator/solenoid, connector and wiring for damage, corrosion, or pin push‑out
  • Backprobe connector with key ON: verify battery voltage at power feed and good ground/PCM drive when commanded
  • Measure coil resistance of actuator/solenoid against specification
  • Check continuity between IMRC connector and PCM pin to rule out open or short

Signal parameters

  • Power feed: approximately battery voltage (~11–14.5 V) at IMRC power terminal with ignition ON
  • Control signal: PCM usually switches ground or supplies a pulsed voltage/duty to the actuator (variable by model)
  • Typical solenoid/actuator coil resistance: commonly in the range ~10–50 ohms (manufacturer spec required) — open or near zero indicate fault
  • Position sensor (if used): 0.5–4.5 V range depending on commanded position (refer to OEM data)
  • No movement when commanded or abnormal/erratic voltage indicates electrical or mechanical fault

Diagnostic algorithm

  1. Retrieve and document all stored codes and freeze‑frame data. Clear codes and attempt to re‑reproduce.
  2. With a capable scan tool, command the IMRC actuator open/close while observing for physical movement. Note any delays or failure to move.
  3. Visually inspect the IMRC actuator, connector and wiring harness. Repair any damaged wiring or connectors.
  4. Backprobe harness: verify battery voltage at the power terminal with ignition ON. Command the PCM to actuate and verify the PCM provides the expected control (ground or pulse) to the actuator.
  5. Measure actuator coil resistance at the connector; compare to OEM spec. If open/shorted, replace actuator.
  6. Check continuity between actuator connector and PCM pin to locate open or short circuits; repair wiring as needed.
  7. Remove and inspect intake runner flaps/linkages for carbon buildup or mechanical binding; clean or repair as required.
  8. If wiring and actuator are good, suspect PCM driver fault — confirm with scope or swapped known‑good PCM (where applicable) before replacement.
  9. After repairs, clear codes and road test to confirm proper operation and that the code does not return.

Likely causes

  • Damaged insulation and chafed wires causing intermittent short to ground or battery
  • Connector corrosion causing high resistance or loss of circuit continuity
  • IMRC actuator coil out of specification (open/low resistance or shorted)
  • Intake runner flaps or linkages seized by carbon or debris preventing movement
  • Missing or removed vacuum line on vacuum‑actuated systems

Fault status

⚠️ Status
PCM detected a fault in the Intake Manifold Runner Control circuit (open, short, no movement, or abnormal feedback).
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 0.5-2.5 hours

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