Code
P2E91
Generic
P — Powertrain
Battery Charger B Internal Power Supply Performance
AI status
Completed
Completed
100%
Causes
- Loose, corroded or damaged electrical connectors to the charger
- Blown fuse or failed relay in the charger power/ignition/feed circuit
- Intermittent or high-resistance ground at the charger
- Internal regulator or power-stage component failure inside the charger module
- Faulty battery (low state of charge, high internal resistance) or main battery pack condition limiting charger operation
- Software/firmware fault or mismatch in charger control unit
Symptoms
- Charging rate reduced or unavailable from Charger B
- Battery/charging system warning indicator illuminated on dash
- Erratic charger behavior (starts/stops) or other charger-related DTCs present
- Vehicle enters limp-home or reduced charging mode
- Stored freeze-frame data showing abnormal supply rail voltages or currents
What to check
- Retrieve all related DTCs and freeze-frame data with a scanner; record live data during fault conditions
- Visually inspect Charger B connectors, wiring, and harness for damage, corrosion, or water ingress
- Check fuses and relays for the charger power feed and control circuits
- Verify good chassis and module grounds at the charger mounting point
- Measure main battery pack voltage and state-of-charge before and during attempted charging
- Confirm CAN/communication integrity between charger and vehicle ECU (no bus errors)
Signal parameters
- Main battery/pack voltage — compare to vehicle specification during charge attempt
- Module supply rails (internal charger rails such as 5V, 3.3V or manufacturer-specified rails) — should be within manufacturer tolerance
- Charger input current and output current (charging current) — should follow commanded setpoint
- Charger temperature sensor readings and overtemperature flags
- CAN/serial messages: charger status, error codes and commanded charge rates (verify normal communication)
- Ground resistance at charger mounting point — typical target: very low ohms (consult vehicle spec)
Diagnostic algorithm
- Use a scan tool to read P2E91 and any related codes; save freeze-frame and live data of voltages/currents when the fault sets.
- Visually inspect Charger B connector, wiring harness, and mounting for damage, corrosion, or moisture. Repair or secure as needed.
- Check all fuses and relays in the charger power and control circuits; replace suspected faulty items and retest.
- Verify battery/pack condition and state-of-charge; confirm the battery can accept charge and has healthy voltage under load.
- Measure module supply rails at the charger connector (and at internal service points if allowed by manufacturer) with a multimeter/oscilloscope while recreating the fault. Compare to specs.
- Confirm good ground: measure voltage drop to chassis while charging and inspect ground strap integrity. Repair ground connections if excessive.
- Check CAN/communication lines for errors; if communications are lost or noisy, trace wiring and check termination resistors and bus integrity.
- If external circuits and communications are good but internal rails are out of spec, consider charger module internal failure — consult manufacturer procedures for module repair or replacement.
- After repairs, clear codes and perform a full system charging test; verify no reoccurrence and document measured parameters.
Likely causes
- Loose/damaged connector or harness to Charger B
- Blown fuse or failed power relay feeding Charger B
- High-resistance ground at charger
- Internal charger regulator or power electronics failure
Fault status
Status
Battery Charger B internal power supply performance out of range — charger may be disabled or charging limited. Inspect power, ground, connectors, and charger module.
Repair difficulty: Medium
Diagnostic time: 1.5-3.0 hours
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