Code
U0631
Generic
U — Network/User
Lost Communication With Engine Coolant Temperature Sensor 5
AI status
Completed
Completed
100%
Causes
- Open or shorted wiring between ECT sensor 5 and the reporting module
- Corroded, loose or damaged connector at the sensor or module
- Failed ECT sensor 5 (internal open/short or intermittent)
- Faulty sensor power or ground circuit (blown fuse, bad ground)
- Network bus fault (CAN, LIN or dedicated serial link) preventing data transmission
- Faulty reporting module (ECM/BCM/cluster) or sensor module
Symptoms
- MIL (Check Engine) or network warning lamp illuminated
- No temperature reading or incorrect temperature on dash/gauge cluster
- Cooling fan or HVAC behavior abnormal (fan may not run or may run continuously)
- Engine may run in default/limp settings related to temperature-dependent controls
- Freeze frame may show missing or invalid ECT data or communication timeouts
What to check
- Scan vehicle with a capable scan tool: read U0631 and any related codes, view freeze frame and live data for ECT sensor 5
- Inspect sensor 5 connector and wiring for corrosion, looseness, pin damage, and chafing
- Check related fuses and main power/ground circuits for continuity and proper voltage
- Check for other network-related U-codes that suggest CAN/LIN bus issues
- Backprobe the sensor connector and measure reference voltage, signal voltage and ground at key operating temperatures
- Measure sensor resistance (if service manual provides resistance vs temperature table)
Signal parameters
- Sensor element: NTC thermistor resistance varies with temperature — compare to OEM resistance vs. temperature spec (consult service manual)
- Typical sensor signal voltage: 0–5 V (usually changes with temperature; verify expected idle and warm voltages in manual)
- Sensor supply/reference: typically ignition-switched 5 V reference or battery via pull-up — verify present at connector
- CAN bus idle voltages: each CAN line near half battery (~2.5 V) and proper differential signaling (use scope)
- LIN bus idle: typically battery voltage when idle; LIN low pulses indicate communication (verify with oscilloscope)
Diagnostic algorithm
- Connect scan tool; record DTCs, freeze frame and live data. Note whether sensor 5 data is missing, static, or showing communication timeouts.
- Inspect the physical condition of the sensor connector, wiring harness and routing. Repair any visible damage before further testing.
- Verify power and ground: with ignition on, check sensor reference voltage and ground at the connector. Repair broken supply/ground as needed.
- Measure sensor resistance at ambient temperature and compare to service specification. If resistance is out of range, replace the sensor.
- Backprobe the sensor signal while warming engine and watch live data for expected voltage/resistance change. If signal does not change, suspect sensor or wiring.
- Perform continuity and short-to-power/ground tests on the sensor signal and reference wires. Repair any opens or shorts, then retest.
- If the sensor and wiring appear correct, check the network (CAN/LIN) status: look for related bus errors, check termination and measure idle voltages. Use oscilloscope for intermittent/communication waveform faults.
- If wiring and network are good, test or swap the reporting module per service procedures (or reflash/update software if applicable).
- Clear codes and test drive to confirm repair; monitor for return of U0631 or related codes.
Likely causes
- Broken or chafed harness to sensor 5
- Corroded connector at sensor or module pins
- Failed ECT sensor element
- Faulty ground or sensor supply circuit
Fault status
Status
Lost communication with Engine Coolant Temperature Sensor 5 — the control module is not receiving valid data from ECT sensor 5 (intermittent or complete loss).
Repair difficulty: Medium
Diagnostic time: 0.5–3.0 hours
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