Code
U063D
Generic
U — Network/User
Lost Communication With Hybrid/EV Electronics Coolant Pump A
AI status
Completed
Completed
100%
Causes
- Open, short or high-resistance wiring in communication bus (CAN or LIN) to the coolant pump controller
- Bad connector or corrosion at the pump controller connector
- Blown fuse, faulty relay, or loss of power/ground to the pump controller
- Faulty coolant pump controller or pump assembly (internal controller failed)
- Network bus termination fault or another node pulling the bus low/high
- Intermittent connections due to vibration or water ingress
Symptoms
- Hybrid/EV coolant pump does not run when commanded or runs intermittently
- Hybrid system warning or service message illuminated (HV system, coolant pump fault)
- Reduced charging/cooling performance or hybrid system derate
- Related fault codes stored in hybrid control module and pump controller (if accessible)
- Possible unusual battery or inverter temperatures if pump inactive
What to check
- Read all stored DTCs and freeze frame data from hybrid control module and any body/ECM modules; note when fault occurred
- Use a network-capable scan tool to request the coolant pump controller and confirm it is present on the bus
- Check for other network-related U-codes indicating broader bus issues
- Visually inspect wiring, connectors and harness routing to the coolant pump for damage, corrosion, or water intrusion
- Check fuses and relays that supply power to the pump controller
- Back-probe connector at pump controller: verify supply voltage and ground with ignition on and when pump should run
Signal parameters
- CAN bus idle voltages: CAN_H ≈ 2.5 V, CAN_L ≈ 2.5 V (dominant/recessive transitions when active)
- CAN bus differential activity: periodic packets/IDs when system is running (packets/sec depends on vehicle)
- LIN bus idle: near battery voltage with expected response to master requests
- Module supply voltage at pump controller connector: nominal battery/low-voltage system (typically ≈12 V)
- Ground voltage at module: close to 0 V (
- Pump controller diagnostic response: should acknowledge diagnostic request with module ID
Diagnostic algorithm
- Record DTCs and freeze frame data from all modules; note occurrence conditions (ignition state, temperature, driving, charging)
- Using a scan tool, attempt to communicate directly with the Coolant Pump A controller; note if the module responds to diagnostic requests
- Perform a network scan: verify presence of other modules and look for additional U-codes that indicate bus-wide problems
- Visually inspect connectors and harness to the pump for corrosion, pin damage, water ingress, or chafing; repair as needed
- Check and verify power and ground at the pump controller connector with a DMM; inspect fuses/relays in the power supply circuit and replace if open
- With ignition on, check CAN_H/CAN_L (or LIN) for expected idle voltages and activity using a scope or high-speed DMM; look for missing activity or bus short
- Check termination resistance across CAN_H and CAN_L (~60 ohms). If out of range, isolate sections of the bus to locate fault
- If module does not respond and wiring/power/ground are good, disconnect the pump controller and bench-test or substitute a known-good module if available
- If communications are intermittent, wiggle test wiring and connectors while monitoring bus traffic to reproduce the fault; repair any intermittent wiring or connector issues
- After repairs, clear codes and perform functional test cycles (command pump on/off via scan tool, monitor temperatures and communication); road-test and recheck for recurrence
- If wiring and hardware are good but fault persists, check for software updates or reprogram the hybrid control module and pump controller per manufacturer procedures
Likely causes
- Connector at coolant pump corroded or water-damaged
- Power or ground supply to pump controller open or fused
- Damaged CAN/LIN wiring between hybrid control module and pump controller
- Failed pump controller/module
- Fault on the vehicle communication bus (missing termination, short, or another faulty node)
Fault status
Status
Lost communication between hybrid control module and Hybrid/EV Electronics Coolant Pump A controller. Pump controller not responding on vehicle network; pump may be disabled or intermittent.
Repair difficulty: Medium
Diagnostic time: 1.5-3.0 hours
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