Code
B1494
ALFA ROMEO
B — Body
Ignition cylinder sensor short to ground
Views:
UK: 5
EN: 6
RU: 2
AI status
Completed
Completed
100%
Causes
- Damaged or chafed wiring in the steering column harness contacting chassis ground
- Corroded, bent or pushed-back connector pins creating a grounded contact
- Faulty ignition cylinder sensor (internal short)
- Water ingress or contamination in connector or sensor
- Aftermarket alarm/immobiliser or repair wiring incorrectly tied to ground
- Control module input damaged (less common)
Symptoms
- Engine will not crank or intermittent no-start
- Immobiliser/key warning light or message on dash
- Ignition key recognition failure or erratic starting behavior
- Loss of function of accessories tied to ignition positions
- DTC present and returning after clearing
What to check
- Use a scan tool to confirm B1494 and note freeze-frame/ignition position
- Check for related codes (immobiliser, CAN/comm codes)
- Visually inspect ignition cylinder, connector and wiring harness for damage, corrosion, or pin contact with chassis
- With ignition OFF, disconnect sensor connector and inspect terminals for corrosion, bent pins, or pressed-out insulation
- Backprobe the sensor connector while key is cycled to observe signal and reference voltages
- Measure continuity between the sensor signal/reference wires and chassis ground (should be open/infinite)
Signal parameters
- Reference supply/ignition feed typically ~5 V (varies by vehicle) — confirm with factory data
- Sensor signal expected within 0–5 V range depending on design (position or Hall effect sensor) and should not be continuously tied to 0 V (ground)
- Continuity to chassis ground on signal/reference wires should be very high (open). Low resistance (
- When disconnected, control module may report open circuit or different code; verify behaviour per service manual
Diagnostic algorithm
- Record DTC(s) and freeze-frame with a scan tool. Check for related immobiliser or communication codes.
- Visually inspect ignition cylinder, connector and surrounding harness for damage, water or chafing. Repair obvious faults.
- With connector disconnected and ignition OFF, measure resistance between each sensor wire and chassis ground. Low resistance indicates a short to ground — trace that wire.
- Reconnect and backprobe the reference and signal wires. With ignition ON and while cycling key positions, verify the reference voltage (≈5 V) and that the signal is not held at 0 V.
- Perform a wiggle test on the steering column wiring while monitoring the signal/scan data to try to reproduce the fault. Pay attention where the harness flexes through the column and bulkhead.
- If wiring checks good, swap or bench-test the ignition cylinder sensor (if serviceable) or install a known-good sensor and re-test.
- If short is located, repair harness (replace section, repair insulation, replace connector) and secure routing away from sharp edges and moving parts.
- After repair, clear codes, cycle ignition and road test to confirm code does not return. If DTC persists with good wiring and sensor, suspect module input fault and consult factory procedures for module testing/replacement or software reprogramming. Note: immobiliser or key programming may be required after certain repairs.
Likely causes
- Chafed wiring where harness passes through steering column or bulkhead
- Connector corrosion or bent terminal at the ignition cylinder plug
- Failed ignition cylinder sensor with internal short to sensor body/ground
- Poor or missing insulation after previous repair or installation of an accessory
- Less likely: ECU/input driver failure or transient damage from short
Fault status
Status
Ignition cylinder sensor circuit short to ground detected. Inspect sensor, connector and wiring for short to chassis ground.
Repair difficulty: Medium
Diagnostic time: 0.5-2.0 hours
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