Code
B151E1D
VOLVO
B — Body
Electric AC Compressor High Voltage Supply. Circuit Current Out of Range
AI status
Completed
Completed
100%
Causes
- Damaged or corroded high‑voltage wiring or connectors to the A/C compressor
- Blown or open high‑voltage fuse, fuse link or contactor
- Faulty A/C compressor electric motor (internal short or excessive load)
- Compressor drive/inverter module failure or control electronics fault
- Poor or missing ground/return in the HV circuit
- HV bus voltage outside specification (battery/inverter issue)
Symptoms
- A/C compressor does not engage or cycles unexpectedly
- Reduced or no cabin cooling with AC request
- Malfunction indicator lamp or HVAC warning message displayed
- Other HV system warnings or limited-power/limp mode conditions
- Unusual noises from compressor area or smell of overheating
- Stored DTC(s) related to high-voltage, compressor or CAN communications
What to check
- Read and record all stored DTCs and freeze‑frame data from HVAC, PCC/BCM and HV battery modules
- Visually inspect HV connectors, wiring harness, fuses and contactors for damage, melting, corrosion, or loose pins
- Verify for additional HV/traction warnings that could affect compressor supply
- Check low‑voltage supply and ground to the compressor control/inverter (where applicable)
- Check for continuity and resistance of HV fuse/link and contactor coil circuits (vehicle off, HV isolated)
- Confirm compressor request/command from HVAC control module via CAN or low‑voltage signal
Signal parameters
- HV bus DC voltage (Vdc) at compressor supply during request
- Compressor supply current (A) measured during compressor run request
- Resistance (ohms) of compressor motor windings and insulation resistance to ground (MΩ) with HV isolated
- Voltage/command on low‑voltage control line or PWM to compressor inverter (V/Hz)
- HV contactor/contactor coil voltage and state (open/closed)
- CAN messages/diagnostic parameters from HVAC module and HV battery/inverter (request/acknowledge statuses)
Diagnostic algorithm
- Important: High‑voltage work is hazardous. Follow manufacturer safety procedures, isolate HV system, and use appropriate PPE. If not qualified, do not perform HV tests.
- Capture all DTCs and freeze‑frame data from HVAC, HV battery and power electronics modules. Note conditions (engine/off, A/C on, vehicle speed, temperatures).
- Visual inspection: Inspect HV connector at compressor, harness routing, strain reliefs, and look for heat/cable damage, corrosion or water ingress. Check HV fuse links/contactor for signs of arcing or overheating.
- Verify low‑voltage control: With vehicle 12V system active, confirm HVAC/compressor request messages and controller outputs (low‑voltage control/PWM) using a scanner or oscilloscope.
- Check fuses/relays/contactors: Confirm continuity of HV fuses and operation of contactor/relay when compressor is requested. Replace faulty components as necessary.
- Insulation and motor checks (HV isolated): With high‑voltage system de‑energized and isolated per safety procedures, measure compressor motor winding resistance and perform insulation resistance test to chassis. Compare to spec.
- Current/voltage measurement (qualified tech only): Re‑energize HV system with appropriate safety measures and measure supply voltage and current to the compressor during a commanded run. Look for excessive inrush or sustained over‑current.
- If current is excessive and motor windings/insulation fail specs, suspect internal compressor motor fault — repair/replace compressor assembly.
- If motor and harness are OK but current measurement or control signals are abnormal, investigate or replace the compressor inverter/drive module, HV contactor or HV current sensor wiring.
- After repairs, clear DTCs, perform functional test and road/operational test. Re-scan all related modules to confirm no additional faults.
- If intermittent or not reproducible, monitor CAN and HV parameters during varied operating conditions and consider replacing connectors/harness sections showing marginal contact.
Likely causes
- Damaged HV wiring or connector corrosion at compressor plug
- Faulty compressor motor drawing excessive current or partially shorted windings
- Defective compressor inverter/drive or HV contactor (relay)
- Faulty HV current sensor or its wiring
- Blown HV fuse or poor contact at fuse/contactor
Fault status
Status
Electric A/C compressor high‑voltage supply: circuit current out of expected range (open, short or excessive draw). Check HV supply, harness, fuse/contactor, compressor motor and inverter.
Repair difficulty: Hard
Diagnostic time: 2.0 - 5.0 hours
Similar codes
Repair manuals
Manual library for VOLVO
221
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- B6 Inscription
- B6 R-Design
- T8 Recharge Inscription, 2.0L Eng VIN BR · 2.0L Eng VIN BR2022: XC60 T8 Recharge Inscription
- T8 Recharge Inscription, 2.0L Eng VIN H6 · 2.0L Eng VIN H62022: XC60 T8 Recharge Inscription
- T8 Recharge Inscription Exp., 2.0L Eng VIN BR · 2.0L Eng VIN BR2022: XC60 T8 Recharge Inscription Exp.
- T8 Recharge Inscription Exp., 2.0L Eng VIN H6 · 2.0L Eng VIN H62022: XC60 T8 Recharge Inscription Exp.
- T8 Recharge Polestar, 2.0L Eng VIN BK · 2.0L Eng VIN BK2022: XC60 T8 Recharge Polestar
- T8 Recharge Polestar, 2.0L Eng VIN H6 · 2.0L Eng VIN H62022: XC60 T8 Recharge Polestar
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XC90
- T5 Momentum, AWD
- T5 Momentum, FWD
- T6 Inscription
- T6 Momentum
- T8 Recharge Inscription, 2.0L Eng VIN BR · 2.0L Eng VIN BR2022: XC90 T8 Recharge Inscription
- T8 Recharge Inscription, 2.0L Eng VIN H6 · 2.0L Eng VIN H62022: XC90 T8 Recharge Inscription
- T8 Recharge Inscription Exp., 2.0L Eng VIN BR · 2.0L Eng VIN BR2022: XC90 T8 Recharge Inscription Exp.
- T8 Recharge Inscription Exp., 2.0L Eng VIN H6 · 2.0L Eng VIN H62022: XC90 T8 Recharge Inscription Exp.
- T8 Recharge R-Design, 2.0L Eng VIN BR · 2.0L Eng VIN BR2022: XC90 T8 Recharge R-Design
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