Code
C0549
Generic
C — Chassis
Vacuum Sensor A Circuit/Open
AI status
Completed
Completed
100%
Causes
- Disconnected or corroded sensor connector
- Broken or chafed wiring in the sensor harness (open circuit)
- Failed vacuum/pressure sensor element
- Blown fuse or lost reference power to the sensor
- Poor ground at sensor or control module
- Intermittent connection due to water intrusion or damaged terminal
Symptoms
- Malfunction indicator lamp (MIL) or chassis/system warning light illuminated
- Loss or reduction of function in vacuum-dependent systems (may be reduced brake assist, EVAP control, or other vacuum-actuated features) depending on vehicle
- Diagnostic trouble codes stored; freeze-frame data may show open-circuit condition
- Intermittent or no change in vacuum sensor reading on a scan tool
- Possible degraded engine idle or drivability if sensor is used by engine control
What to check
- Read and record freeze-frame and diagnostic data with a scan tool; confirm C0549 is active or history
- Visually inspect sensor, connector, and wiring for damage, corrosion, or disconnection
- Backprobe sensor connector and verify reference voltage (typically 5 V) with key ON, engine OFF
- Check sensor ground continuity to chassis ground (near 0 ohms)
- Measure sensor output voltage while applying known vacuum (hand pump) or while engine is running
- Perform continuity check between sensor connector and control module pin for open circuit
Signal parameters
- Typical sensor type: analog vacuum/pressure sensor using a reference (commonly 5 V) and ground with 0–5 V output (vehicle-specific)
- Common output range: ~0.5–4.5 V across operating vacuum range (consult vehicle spec for exact values)
- Open-circuit symptom: no output change, scanner shows circuit open or voltage at connector abnormally high or low (often 0 V or pulled to reference)
- Reference supply: typically 5 V DC from control module (some systems may use 12 V or switched supply—check wiring diagram)
- Ground: near 0 ohms between sensor ground pin and chassis ground
- Resistance: open circuit will show infinite resistance between sensor signal pin and module input
Diagnostic algorithm
- Confirm code and review freeze-frame/scan-tool data. Note whether the code is active or history.
- Inspect the sensor and harness visually for obvious damage, loose pins, corrosion, or water intrusion. Repair obvious issues and retest.
- Locate wiring diagram for the vehicle to identify sensor pins: reference voltage, signal, and ground.
- With ignition ON (engine OFF), backprobe the connector: verify reference voltage present (commonly 5 V) and proper ground continuity. If reference or ground missing, trace harness to fuse/module.
- Measure signal voltage at the sensor connector while applying vacuum with a hand pump or while engine runs. If signal is absent or fixed, test continuity from the sensor signal pin to the module input.
- If continuity is OK and reference/ground are present but signal still absent, substitute a known-good sensor (or bench-test sensor if possible).
- Repair any wiring faults (replace damaged section, repair corroded terminal, clean connector pins) or replace the sensor if faulty.
- Clear codes and perform a test drive or reproduce operating conditions to verify the repair. Re-scan to ensure C0549 does not return.
- If all wiring and the sensor are good but fault persists, suspect control module input circuit; perform module-level tests or consult manufacturer procedures before replacing the module.
Likely causes
- Connector pin pushed out or corroded at the vacuum sensor
- Wire broken at a harness bend, near a mounting point, or at a service connector
- Sensor damaged by impact, heat, or contamination
- Aftermarket work or previous repair left connector loose or wires damaged
- A blown 5 V reference or sensor power fuse
- Ground strap disconnected or high-resistance ground at sensor or module
Fault status
Status
Vacuum Sensor A Circuit/Open — Sensor signal circuit open or high resistance; check connector, wiring, power/ground, and sensor.
Repair difficulty: Medium
Diagnostic time: 0.5-2.0 hours
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