C1620
First Setup Not Completed | ALIGNMENT FAILED | 1st Set-up Not Completed | 1st Set-up Not Completed(Height Sensor Not Cailbrated)
Causes
- Initial calibration procedure was not performed after battery disconnect, control module replacement, or sensor replacement.
- Height/level sensor out of adjustment or mechanically stuck.
- Faulty height/level sensor.
- Open, shorted or corroded wiring/connectors between sensor and control module.
- Vehicle not placed on a level, flat surface during setup.
- Control module/software requiring reinitialization or update.
Symptoms
- Malfunction indicator lamp or a specific suspension/leveling warning message on the dash.
- Height/level control disabled or unavailable.
- Incorrect or uneven ride height; vehicle may sit too low or high on one corner.
- Headlight aim or leveling operation incorrect (if tied to level sensor).
- DTC stored in body/ABS/suspension control module; possible related communication faults.
What to check
- Check for other stored DTCs that may relate to height sensors, ABS, body or suspension modules.
- Verify battery voltage and charging system health before performing calibration.
- Inspect height sensor(s), linkages and mounting for corrosion, damage or binding.
- Inspect sensor connectors for corrosion, bent pins or water intrusion.
- Confirm vehicle is on a level, flat surface and parking brake applied before initializing.
- Use a scan tool to view live height sensor data and calibration status bits.
Signal parameters
- Height sensor voltage: typically ~0.5–4.5 V (varies by sensor type) — check manufacturer spec.
- Sensor position/raw counts: typical range 0–255 or 0–1023 depending on module.
- Calibration status flag: 0 = not calibrated, 1 = calibrated (binary).
- Communication/timeout: no comms or timeouts reported by control module.
- Height value in mm or % for each corner — compare left/right and front/rear for symmetry.
Diagnostic algorithm
- Retrieve and record all stored codes and freeze-frame data from relevant modules (body, ABS, suspension).
- Verify battery voltage is within specification. Charge or maintain battery if low.
- Visually inspect each height sensor, linkage and connector for physical damage, binding or corrosion; repair or replace as needed.
- Check wiring continuity and resistance between sensor and control module; repair any opens/shorts.
- Place vehicle on a level, flat surface and ensure normal ride height (no jacks under suspension).
- With an OEM scan tool, attempt the prescribed initial setup / sensor calibration procedure per service manual. Follow prompts and wait for completion.
- Monitor live data during calibration: confirm sensors move and report expected values/changes. If values are out of spec for a sensor, replace that sensor.
- If calibration fails with good sensor data, check for software updates or module reprogramming requirements and reattempt setup after update.
- Clear DTCs, perform a road or functional test to confirm the system stays calibrated and no related codes return.
- If problem persists after sensor replacement and wiring repair, check related control module operation or consider module replacement following manufacturer diagnostics.
Likely causes
- Failed or incomplete auto‑setup after battery disconnect or module replacement.
- Damaged or seized sensor linkage (rust, bent bracket).
- Connector corrosion or poor pin contact at sensor connector.
- Sensor electrical fault (bad internal potentiometer or Hall element).
- Aftermarket suspension/ride height change preventing proper calibration.
Fault status
Similar codes
Manual library for HYUNDAI
Browse 371 HYUNDAI manuals: repair procedures, diagnostics, wiring diagrams, component locations, service data and Labor Times by year, model and trim.
HYUNDAI
-
HYUNDAI: 2023
-
Elantra
-
Elantra N
-
Kona N
-
Tucson
- Hybrid Blue
- Hybrid Limited
- Hybrid SEL Convenience
- Limited, Eng CD G4EN, 4WD
- Limited, Eng CD G4EN, FWD
- Limited, Eng CD G4KN, 4WD
- Limited, Eng CD G4KN, FWD
- N Line, Eng CD G4EN, 4WD
- N Line, Eng CD G4EN, FWD
- N Line, Eng CD G4KN, 4WD
- N Line, Eng CD G4KN, FWD
- Plug-In Hybrid Limited
- Plug-In Hybrid SEL
- SE, Eng CD G4EN, 4WD
- SE, Eng CD G4EN, FWD
- SE, Eng CD G4KN, 4WD
- SE, Eng CD G4KN, FWD
- SEL, Eng CD G4EN, 4WD
- SEL, Eng CD G4EN, FWD
- SEL, Eng CD G4KN, 4WD
- SEL, Eng CD G4KN, FWD
- XRT, Eng CD G4EN, 4WD
- XRT, Eng CD G4EN, FWD
- XRT, Eng CD G4KN, 4WD
- XRT, Eng CD G4KN, FWD
-
-
HYUNDAI: 2022
-
Elantra N
-
Kona N
-
Veloster N
-
HYUNDAI: 2021
-
Veloster N
-
HYUNDAI: 2020
-
Palisade
-
Veloster N
C1620
ECU incorrect attachment
Causes
- Initial calibration procedure was not performed after battery disconnect, control module replacement, or sensor replacement.
- Height/level sensor out of adjustment or mechanically stuck.
- Faulty height/level sensor.
- Open, shorted or corroded wiring/connectors between sensor and control module.
- Vehicle not placed on a level, flat surface during setup.
- Control module/software requiring reinitialization or update.
Symptoms
- Malfunction indicator lamp or a specific suspension/leveling warning message on the dash.
- Height/level control disabled or unavailable.
- Incorrect or uneven ride height; vehicle may sit too low or high on one corner.
- Headlight aim or leveling operation incorrect (if tied to level sensor).
- DTC stored in body/ABS/suspension control module; possible related communication faults.
What to check
- Check for other stored DTCs that may relate to height sensors, ABS, body or suspension modules.
- Verify battery voltage and charging system health before performing calibration.
- Inspect height sensor(s), linkages and mounting for corrosion, damage or binding.
- Inspect sensor connectors for corrosion, bent pins or water intrusion.
- Confirm vehicle is on a level, flat surface and parking brake applied before initializing.
- Use a scan tool to view live height sensor data and calibration status bits.
Signal parameters
- Height sensor voltage: typically ~0.5–4.5 V (varies by sensor type) — check manufacturer spec.
- Sensor position/raw counts: typical range 0–255 or 0–1023 depending on module.
- Calibration status flag: 0 = not calibrated, 1 = calibrated (binary).
- Communication/timeout: no comms or timeouts reported by control module.
- Height value in mm or % for each corner — compare left/right and front/rear for symmetry.
Diagnostic algorithm
- Retrieve and record all stored codes and freeze-frame data from relevant modules (body, ABS, suspension).
- Verify battery voltage is within specification. Charge or maintain battery if low.
- Visually inspect each height sensor, linkage and connector for physical damage, binding or corrosion; repair or replace as needed.
- Check wiring continuity and resistance between sensor and control module; repair any opens/shorts.
- Place vehicle on a level, flat surface and ensure normal ride height (no jacks under suspension).
- With an OEM scan tool, attempt the prescribed initial setup / sensor calibration procedure per service manual. Follow prompts and wait for completion.
- Monitor live data during calibration: confirm sensors move and report expected values/changes. If values are out of spec for a sensor, replace that sensor.
- If calibration fails with good sensor data, check for software updates or module reprogramming requirements and reattempt setup after update.
- Clear DTCs, perform a road or functional test to confirm the system stays calibrated and no related codes return.
- If problem persists after sensor replacement and wiring repair, check related control module operation or consider module replacement following manufacturer diagnostics.
Likely causes
- Failed or incomplete auto‑setup after battery disconnect or module replacement.
- Damaged or seized sensor linkage (rust, bent bracket).
- Connector corrosion or poor pin contact at sensor connector.
- Sensor electrical fault (bad internal potentiometer or Hall element).
- Aftermarket suspension/ride height change preventing proper calibration.
Fault status
Similar codes
Manual library for MITSUBISHI
Browse 406 MITSUBISHI manuals: repair procedures, diagnostics, wiring diagrams, component locations, service data and Labor Times by year, model and trim.
MITSUBISHI
-
MITSUBISHI: 2024
-
Outlander
- Black Edition, AWD
- Black Edition, AWD
- Black Edition, FWD
- Black Edition, FWD
- ES, AWD
- ES, AWD
- ES, FWD
- ES, FWD
- Platinum Edition
- Platinum Edition
- SE, AWD
- SE, AWD
- SE, FWD
- SE, FWD
- SEL, AWD
- SEL, AWD
- SEL, FWD
- SEL, FWD
- SEL Black Edition, AWD
- SEL Black Edition, AWD
- SEL Black Edition, FWD
- SEL Black Edition, FWD
-
Outlander PHEV
-
MITSUBISHI: 2023
-
Mirage
-
Mirage G4
-
Outlander
- 40th Anniversary
- 40th Anniversary
- Black Edition, AWD
- Black Edition, AWD
- Black Edition, FWD
- Black Edition, FWD
- ES, AWD
- ES, AWD
- ES, FWD
- ES, FWD
- Ralliart
- Ralliart
- SE, AWD
- SE, AWD
- SE, FWD
- SE, FWD
- SEL, AWD
- SEL, AWD
- SEL, FWD
- SEL, FWD
- SEL Black Edition, AWD
- SEL Black Edition, AWD
- SEL Black Edition, FWD
- SEL Black Edition, FWD
- SE Special Edition, AWD
- SE Special Edition, AWD
- SE Special Edition, FWD
- SE Special Edition, FWD
-
Outlander PHEV
-
MITSUBISHI: 2022
-
Eclipse Cross
- ES, AWD
- ES, AWD
- ES, FWD
- ES, FWD
- LE, AWD
- LE, AWD
- LE, FWD
- LE, FWD
- SE, AWD
- SE, AWD
- SE, FWD
- SE, FWD
- SEL, AWD
- SEL, AWD
- SEL, FWD
- SEL, FWD
- SEL Special Edition, AWD
- SEL Special Edition, AWD
- SEL Special Edition, FWD
- SEL Special Edition, FWD
- SE Special Edition, AWD
- SE Special Edition, AWD
- SE Special Edition, FWD
- SE Special Edition, FWD
-
-
MITSUBISHI: 2021
-
MITSUBISHI: 2020
