C2502
Electric Power Steering Torque Sensor Circuit Fault
Causes
- Open or shorted wiring between torque sensor and EPS module
- Corroded, loose, or damaged connector pins at the steering column or EPS module
- Failed torque sensor inside steering column (internal electronics)
- Poor or missing reference voltage or ground to the sensor
- Water intrusion or contamination in steering column harness or connector
- Faulty EPS control module or internal input circuit
Symptoms
- EPS warning light or steering fault message illuminated
- Sudden loss or reduction of power assist (heavy steering) or intermittent assist
- Steering may feel jerky, noisy, or erratic at low speeds
- Vehicle may enter reduced-assist or limp mode for steering safety
- Related stability/ABS or CAN network warnings/messages in some vehicles
- DTC C2502 stored with freeze-frame or live data showing bad sensor values
What to check
- Scan for C2502 and any other related codes (EPS, CAN bus, ABS) and record freeze frame/live data
- Check battery voltage and charging system; low voltage can cause sensor anomalies
- Visually inspect steering column harness, connectors, and protective boots for damage or water
- Check fuses/relays for EPS power circuits
- Backprobe torque sensor connector with ignition on and measure reference voltage and ground
- Wiggle the column harness/connectors while watching live data to reproduce intermittent faults
Signal parameters
- Reference (sensor supply) voltage typically ~5.0 V (verify vehicle-specific value)
- Sensor outputs (redundant channels A/B) typically centered near mid-supply (~2.5 V) at zero torque and vary ~0.5–4.5 V across full torque range — verify with OEM spec
- Both sensor channels should be present, similar, and correlate; difference greater than specified (usually >0.5–1.0 V) indicates fault
- Output update rate/refresh: tens to a few hundred Hz (check live-data sampling)
- Expect low leakage to ground; open circuit or short-to-power/ground will be out of range
- Continuity between sensor connector and EPS module pins should be near zero ohms (vehicle-specific)
Diagnostic algorithm
- Retrieve and record all codes and freeze-frame data. Note operating conditions when fault occurred.
- Verify battery voltage ≥12.6 V (engine off) and charging system healthy; repeat test with stable supply.
- Perform a visual inspection of column harness, boots, connectors and EPS module connectors for damage, corrosion, or water intrusion.
- Check EPS-related fuses and relays; repair if blown or intermittent.
- With ignition ON (engine off for safety), backprobe sensor connector: verify reference voltage and ground at connector per vehicle spec.
- Measure both torque-sensor signal channels at the connector with steering centered. Expect near-mid-supply voltages and correlated change when gently turning wheel. Record values.
- Wiggle the harness and connectors while watching live values; note intermittent changes. Check for short-to-power or short-to-ground with multimeter (pin-to-pin and pin-to-chassis).
- If open/short suspected, disconnect connectors and perform continuity/resistance checks to EPS module pins; repair any damaged wiring, replace harness sections, or repair terminals.
- If wiring and connectors test good but signals are out-of-range or channels disagree, consider replacing torque sensor assembly (may require steering column removal) and perform required calibration/initialization after replacement.
- If replacement and wiring checks fail to clear the issue, evaluate EPS control module input circuits and CAN communication; consider module replacement only after eliminating harness/sensor faults.
- Clear codes and road-test to verify repair. If intermittent, perform extended test drive to confirm durability.
- Safety note: procedures may require steering wheel/airbag removal and SRS disabling — follow OEM safety/service procedures.
Likely causes
- Broken or chafed harness where it flexes at the column
- Connector pin pushed out, bent, or corroded at column or module
- Short to chassis ground or to battery voltage on one of the signal wires
- Torque sensor internal failure (Hall effect or magnetoresistive element)
- Loose or corroded ground at chassis or EPS module mounting point
- Aftermarket steering-wheel work (airbag/controls) disturbed sensor connector
Fault status
Similar codes
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C2502
Ex-High Indicator
Causes
- Open or shorted wiring between torque sensor and EPS module
- Corroded, loose, or damaged connector pins at the steering column or EPS module
- Failed torque sensor inside steering column (internal electronics)
- Poor or missing reference voltage or ground to the sensor
- Water intrusion or contamination in steering column harness or connector
- Faulty EPS control module or internal input circuit
Symptoms
- EPS warning light or steering fault message illuminated
- Sudden loss or reduction of power assist (heavy steering) or intermittent assist
- Steering may feel jerky, noisy, or erratic at low speeds
- Vehicle may enter reduced-assist or limp mode for steering safety
- Related stability/ABS or CAN network warnings/messages in some vehicles
- DTC C2502 stored with freeze-frame or live data showing bad sensor values
What to check
- Scan for C2502 and any other related codes (EPS, CAN bus, ABS) and record freeze frame/live data
- Check battery voltage and charging system; low voltage can cause sensor anomalies
- Visually inspect steering column harness, connectors, and protective boots for damage or water
- Check fuses/relays for EPS power circuits
- Backprobe torque sensor connector with ignition on and measure reference voltage and ground
- Wiggle the column harness/connectors while watching live data to reproduce intermittent faults
Signal parameters
- Reference (sensor supply) voltage typically ~5.0 V (verify vehicle-specific value)
- Sensor outputs (redundant channels A/B) typically centered near mid-supply (~2.5 V) at zero torque and vary ~0.5–4.5 V across full torque range — verify with OEM spec
- Both sensor channels should be present, similar, and correlate; difference greater than specified (usually >0.5–1.0 V) indicates fault
- Output update rate/refresh: tens to a few hundred Hz (check live-data sampling)
- Expect low leakage to ground; open circuit or short-to-power/ground will be out of range
- Continuity between sensor connector and EPS module pins should be near zero ohms (vehicle-specific)
Diagnostic algorithm
- Retrieve and record all codes and freeze-frame data. Note operating conditions when fault occurred.
- Verify battery voltage ≥12.6 V (engine off) and charging system healthy; repeat test with stable supply.
- Perform a visual inspection of column harness, boots, connectors and EPS module connectors for damage, corrosion, or water intrusion.
- Check EPS-related fuses and relays; repair if blown or intermittent.
- With ignition ON (engine off for safety), backprobe sensor connector: verify reference voltage and ground at connector per vehicle spec.
- Measure both torque-sensor signal channels at the connector with steering centered. Expect near-mid-supply voltages and correlated change when gently turning wheel. Record values.
- Wiggle the harness and connectors while watching live values; note intermittent changes. Check for short-to-power or short-to-ground with multimeter (pin-to-pin and pin-to-chassis).
- If open/short suspected, disconnect connectors and perform continuity/resistance checks to EPS module pins; repair any damaged wiring, replace harness sections, or repair terminals.
- If wiring and connectors test good but signals are out-of-range or channels disagree, consider replacing torque sensor assembly (may require steering column removal) and perform required calibration/initialization after replacement.
- If replacement and wiring checks fail to clear the issue, evaluate EPS control module input circuits and CAN communication; consider module replacement only after eliminating harness/sensor faults.
- Clear codes and road-test to verify repair. If intermittent, perform extended test drive to confirm durability.
- Safety note: procedures may require steering wheel/airbag removal and SRS disabling — follow OEM safety/service procedures.
Likely causes
- Broken or chafed harness where it flexes at the column
- Connector pin pushed out, bent, or corroded at column or module
- Short to chassis ground or to battery voltage on one of the signal wires
- Torque sensor internal failure (Hall effect or magnetoresistive element)
- Loose or corroded ground at chassis or EPS module mounting point
- Aftermarket steering-wheel work (airbag/controls) disturbed sensor connector
Fault status
Similar codes
Manual library for HYUNDAI
Browse 371 HYUNDAI manuals: repair procedures, diagnostics, wiring diagrams, component locations, service data and Labor Times by year, model and trim.
HYUNDAI
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HYUNDAI: 2023
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Elantra
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HYUNDAI: 2022
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Elantra N
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HYUNDAI: 2021
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HYUNDAI: 2020
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