Code
P025A
Generic
P — Powertrain
Fuel Pump Module A Control Circuit/Open
Views:
UK: 29
EN: 247
RU: 48
AI status
Completed
Completed
100%
Causes
- Blown fuse or defective fuel pump relay
- Open, chafed or disconnected wiring in pump control circuit
- Corroded or poorly connected pump module connector or ground
- Faulty fuel pump module (internal controller or motor)
- PCM/BCM driver transistor or software fault
- Intermittent connection due to vibration or damaged harness
Symptoms
- MIL (check engine light) with P025A stored
- Engine cranks but will not start or hard starting
- Intermittent or complete loss of engine power
- Low or no fuel rail pressure
- No audible fuel pump prime on key‑ON
- Fuel pump runs only intermittently or ceases while driving
What to check
- Read and record DTCs and freeze frame data with scan tool
- Verify battery voltage is healthy (12V+ at key ON and cranking)
- Listen for fuel pump prime during key‑ON (audible hum)
- Inspect fuses and fuel pump relay and replace if suspect
- Visually inspect wiring and connectors at the fuel pump module for corrosion, heat damage, or disconnection
- Backprobe pump module connector while commanding pump ON and measure voltage and ground
Signal parameters
- Key‑ON (prime) supply: battery voltage present at pump power feed (≈12 V) before cranking
- Command signal from PCM: PWM or switched supply — expected change when PCM commands pump ON (0–12 V variable depending on design)
- Module ground continuity: near 0 Ω to chassis (
- Pump resistance (typical range): low ohms (vehicle‑specific; often
- Pump running current (typical): a few amps up to 20 A depending on pump — elevated draw indicates load or short; zero current indicates open circuit
- Fuel rail pressure: should rise to expected operating/prime pressure when pump is commanded (compare to vehicle spec)
Diagnostic algorithm
- Retrieve PIDs/freeze frame and all stored codes. Note conditions when fault set.
- Confirm battery voltage ≥12.0 V; poor battery can cause false faults.
- With key‑ON (engine off), listen for pump prime. If no prime: check pump fuse and relay for power and swap relay with known good if available.
- Backprobe fuel pump module power and ground while commanding pump ON with a scan tool. Verify battery voltage at power feed and solid ground. If no voltage to module, trace upstream (fuse/relay/wiring).
- If voltage present but pump not running, measure current draw to detect open circuit or internal module failure. Zero current with proper supply indicates open or failed module.
- Inspect connector pins for corrosion, bent pins, or poor contact. Repair/clean and retest.
- Check continuity of control wiring to PCM and check PCM output with scan tool/oscilloscope for expected switching/PWM when commanded. If PCM output is absent and wiring is good, suspect PCM/driver fault.
- Wiggle test harness while monitoring to find intermittent opens. Repair damaged wiring and secure harness away from heat or moving parts.
- If wiring, fuses, relays, and grounds are good, replace the fuel pump module and retest. Relearn or program module if required by manufacturer.
- Clear codes and road test to confirm repair. If code returns, escalate to module bench testing or PCM evaluation.
Likely causes
- Open wiring or broken connector to the fuel pump module
- Corroded/poor ground at module
- Failed fuel pump module (internal control electronics)
- Blown fuse or stuck/failed fuel pump relay
- PCM output driver failure
Fault status
Status
P025A — Fuel Pump Module A Control Circuit/Open. PCM detected open/fault in fuel pump module control circuit. Can cause no start, low fuel pressure, or intermittent stall.
Repair difficulty: Medium
Diagnostic time: 0.5–3.0 hours
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