Code
P0628
HUMMER
P — Powertrain
Fuel Pump Relay Control Circuit Low Voltage
Views:
UK: 23
EN: 55
RU: 42
AI status
Completed
Completed
100%
Causes
- Poor battery or low system voltage
- Blown or corroded fuse or faulty fuel pump relay
- Damaged, corroded, or loose wiring/connectors in the relay control circuit
- Short to ground or high resistance in the relay control wire
- Faulty fuel pump relay coil
- Faulty PCM or internal PCM driver (less common)
Symptoms
- Malfunction Indicator Lamp (MIL) illuminated
- No-start or hard-start condition
- Intermittent or no fuel pump operation; low fuel pressure
- Engine stalls shortly after start
- Possible cranking with no fuel delivery
What to check
- Read and record freeze frame / live data and confirm P0628 is current
- Verify battery voltage (should be ~12.4–12.8V with key off, ~13.5–14.8V when running)
- Inspect fuel pump relay, fuse(s), and associated fuse holder for corrosion or damage
- Visually inspect wiring and connectors at the relay, fuel pump, and PCM for corrosion, damage, or loose pins
- Check for other related codes (fuel pump circuit codes)
Signal parameters
- Relay feed terminal (battery side) expected: near battery voltage (~12V) with key ON
- PCM control terminal expected when RELAY OFF: high (open or ~12V) depending on circuit; when PCM commands ON: control should be pulled low (~0–0.5 V) if PCM grounds the coil
- Typical fault threshold: control circuit voltage significantly below expected when it should be high (example: below ~4–5V)
- Relay coil continuity normally: measurable ohms (varies by relay, typically 50–200 Ω)
Diagnostic algorithm
- Confirm code, review freeze frame and monitor fuel pump relay control voltage with a scan tool/ DMM while key ON and during cranking
- Verify battery voltage and main power/grounds to relay and PCM; charge or replace battery if low
- Inspect fuses and relay; swap with known-good relay of same type if available
- Back-probe relay coil terminals: one side should see battery voltage, the control side should change between near battery voltage and near ground when PCM commands fuel pump ON. Note voltages and compare to expected
- If control side is low when it should be high, inspect wiring for short to ground between relay and PCM; repair damaged insulation or connectors
- If control side is open/high when it should be low (PCM should ground), check for open circuit between PCM and relay; wiggle-test harness and repair connectors/pins
- Remove relay and check coil resistance; replace relay if coil open or out of spec
- If wiring and relay check good, test fuel pump by applying bench power to confirm pump operation
- If all wiring, relay, and pump are OK, test or substitute PCM (follow vehicle manufacturer procedures) — only replace PCM after verifying network and programming requirements
Likely causes
- Corroded/loose connector at fuel pump relay or PCM
- Relay control wire shorted to ground or damaged insulation
- Weak battery or poor main power/ground at fuse/relay feed
- Faulty fuel pump relay coil or relay contacts
- PCM output transistor or driver degraded
Fault status
Status
PCM has detected a low-voltage condition on the fuel pump relay control circuit. This indicates the control line voltage is lower than expected and may prevent proper relay operation and fuel delivery.
Repair difficulty: Medium
Diagnostic time: 1.0-3.0 hours
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