Toggle Side Panel

Shopping Cart

No products in the basket.

Shopping Cart

No products in the basket.

Close search
Home / DTC / P0640 — Intake Air Heater Control Circuit

P0640 — Intake Air Heater Control Circuit

Detailed page for trouble code P0640.

32,970codes
59brands
10,509generic
22,461specific
All codes P-codes (Powertrain) B-codes (Body) C-codes (Chassis) U-codes (Network/User) Tesla Alerts
Reset
Code

P0640

Generic P — Powertrain

Intake Air Heater Control Circuit

Brand: Generic
Type: P — Powertrain
Views: UK: 13 EN: 27 RU: 25
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Blown fuse or faulty relay for intake air heater circuit
  • Open, shorted, corroded or damaged wiring/connectors between ECM and heater element
  • Faulty intake air heater element or heated intake air temperature sensor
  • Poor ground connection at heater or ECM ground
  • ECM/PCM output driver failure or internal fault
  • Intermittent connector contact or water intrusion

Symptoms

  • Check Engine Light (MIL) illuminated with P0640 stored
  • Poor cold-start performance or extended cranking time
  • Rough idle after cold start
  • Increased emissions or failed cold-start emissions test
  • Possible hard starting in low ambient temperatures

What to check

  • Read and record freeze frame and related codes (IAT/heater/O2 heater codes)
  • Visual inspection of wiring harness and connectors to intake heater and ECM for damage, corrosion, or water intrusion
  • Inspect relevant fuses and relays for continuity and proper operation
  • Check for technical service bulletins (TSBs) related to intake heater for the specific vehicle

Signal parameters

  • Typical supply voltage to heater: near battery voltage (approx. 11–14.5 V) when switched on — varies by vehicle
  • ECM control output: switched ground or +12 V drive depending on design — verify with vehicle‑specific data
  • Heater element resistance (cold): often in the range 1–50 ohms depending on element; consult vehicle spec — an open (infinite) or very high resistance indicates a failed element
  • Current draw when heater energized: typically hundreds of mA to a few amps; compare to vehicle spec

Diagnostic algorithm

  1. Confirm DTC and note freeze frame data; check for additional related codes (IAT, O2 heater).
  2. Perform a thorough visual inspection of the intake air heater, harness, connectors, and ECM connector. Look for melted insulation, corrosion, or water entry.
  3. Check fuses and relays supplying the heater circuit; replace or test as needed.
  4. With key off, disconnect heater connector and measure heater element resistance to ground and across its terminals; compare to specification. Replace heater if open or out of range.
  5. With wiring harness connected, backprobe the heater supply and control wires. With ignition on (or engine running if required), verify supply voltage is present and ECM control circuit is switching as expected (ON/OFF).
  6. Perform a wiggle/stress test of connectors and harness while monitoring circuit operation to reproduce intermittent faults.
  7. Check grounds for corrosion or high resistance; clean and tighten ground connections.
  8. If wiring and heater element check good, test ECM output driver for proper switching using a lab scope or appropriate test tool, or substitute a known-good ECM if supported by manufacturer procedures.
  9. Clear codes and perform a test drive or cold-start verification after repair. Re-scan to confirm code does not return.

Likely causes

  • Open or corroded wiring/connectors between heater and ECM
  • Blown fuse or faulty relay in heater supply circuit
  • Failed intake air heater element

Fault status

⚠️ Status
P0640 - Intake Air Heater Control Circuit fault (open/short/driver failure) — ECM detected abnormal operation of intake air heater control.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 0.5-2.0 hours

Similar codes

P0112 P0113 P0031 P0032 P0155
Workshop Manuals

Available brands with manuals

2
AUDI 11

6-speed manual gearbox 0B1, front-wheel drive — Workshop Manual (Edition 05.2014)

Workshop Manual
Years: 2008 Manual in English Pages: 187 4.9 MB
Short description

Workshop manual for the 6‑speed manual gearbox 0B1 (front‑wheel drive). Includes identification, technical data, gearbox/selector removal & installation procedures, clutch hydraulics, adjustment instructions and front differential service. Applicable to Audi A4, Audi A5 (Coupé, Cabriolet, Sportback) and Audi Q5 as referenced in the manual. Edition: 05.2014.

199,00 UAH
Contents
Key sections:
  • 00 - Technical data
  • 1 Identification
  • 1.1 Gearbox identification
  • 2 Technical data
  • 2.1 Allocation of gearbox to engine
  • 2.1.1 Allocation - Audi A4 2008 ►
  • 2.1.2 Allocation - Audi A5 Coupé 2008 ►, Audi A5 Sportback 2010 ►
  • 2.1.3 Allocation - Audi A5 Cabriolet 2009 ►
  • 2.1.4 Allocation - Audi Q5 2008 ►
  • 2.2 Capacities
  • 3 Transmission layout
  • 3.1 Transmission layout - front‑wheel drive
Buy

Audi A3 (1997) – 1.6L 4-cylinder (2‑valve) Engine Mechanical Components Service Manual (AEH, AKL, APF) – Edition 07.2002

Workshop Manual
Years: 1997 Manual in English Pages: 283 4.3 MB
Short description

Service manual for Audi A3 (1997) 1.6L 4‑cylinder (2‑valve) engines (codes AEH, AKL, APF). Includes technical data, engine removal/installation, crankshaft group, cylinder head and valve gear, lubrication, cooling and exhaust system procedures. Edition 07.2002.

199,00 UAH
Contents
Key sections:
  • 00 - Technical data ............................................................1
  • 1 Technical data ............................................................1
  • 1.1 Technical data .......................................................1
  • 1.2 Engine number .......................................................1
  • 1.3 Engine data ........................................................1
  • 10 - Removing and installing engine ..........................................3
  • 1 Removing and installing engine .........................................3
  • 1.1 Removing and installing engine ....................................3
  • 1.2 Removing - vehicles with engine codes AEH, AKL .....................4
  • 1.3 Removing - vehicles with engine code APF ..........................18
  • 1.4 Detaching engine from gearbox ...................................35
  • 1.5 Attaching engine to repair stand ................................38
Buy

AUDI A3 (2004) Workshop Manual — 2.0L FSI Turbo (4‑cyl, 4‑valve) Engine, Mechanics — Edition 03.2017

Workshop Manual
Years: 2004 Manual in English Pages: 235 3.8 MB
Short description

Official workshop manual for the Audi A3 2.0L FSI turbo engine (mechanics). Includes step‑by‑step removal/install procedures, technical data, tightening torques and diagnostic/repair instructions. Intended for professional garages and experienced technicians.

199,00 UAH
Contents
Key sections:
  • 00 - Technical data
  • 1 Engine number
  • 2 Engine data (code letters AXX, BPY, BWA, BHZ, BZC, CDL — capacity, power, torque, bore/stroke, compression, ignition)
  • 3 Safety precautions
  • 3.1 Working on the fuel system
  • 3.2 Procedure before opening high-pressure section
  • 3.3 Working on the cooling system
  • 3.4 Using testers during road test
  • 3.5 Working on the exhaust system
  • 4 General repair instructions
  • 4.1 Cleanliness rules for fuel/injection/turbo
  • 4.2 Checking fuel system for leaks
Buy

Audi A3 2004 — Electrical System (Workshop Manual, Edition 02.2018)

Workshop Manual
Years: 2004 Manual in English Pages: 150 68.2 MB
Short description

Workshop manual for the Audi A3 (2004) — Electrical system. Includes procedures for battery, starter, alternator, gauges, wipers, exterior/interior lighting and wiring. Edition 02.2018.

199,00 UAH
Contents
Key sections:
  • List of Workshop Manual Repair Groups
  • - 27 Starter, current supply, CCS
  • - 90 Gauges, instruments
  • - 92 Windscreen wash/wipe system
  • - 94 Lights, bulbs, switches - exterior
  • - 96 Lights, bulbs, switches - interior
  • - 97 Wiring
  • 27 - Starter, current supply, CCS
  • 1 Contact corrosion
  • 2 Battery
  • 2.1 Battery - general notes
  • 2.2 Maintenance-free batteries
Buy

Audi A4 / A4 Cabriolet – 4.2 l V8 (5‑valve, timing chains) – Workshop Manual (Mechanics) – Edition 04.2007

Workshop Manual
Years: 2001–2003 Manual in English Pages: 307 7.3 MB
Short description

Comprehensive workshop manual for Audi A4 (2001) and A4 Cabriolet (2003) with the 4.2 L V8, 5‑valve engine with timing chains (Engine IDs BBK/BHF). Includes step‑by‑step procedures for engine removal/installation, crankshaft and timing chain service, cylinder head/valve gear, lubrication, cooling and exhaust system repairs. Intended for professional technicians and service workshops.

199,00 UAH
Contents
Key sections:
  • 00 - Technical data
  • 1 Engine number
  • 2 Engine data (Codes: BBK / BHF; 4.163 l; 253 kW @7000 rpm; torque 410–420 Nm; bore 84.5 mm; stroke 92.8 mm; compression ratio 11.5; RON 98)
  • 3 Safety precautions
  • 4 General repair instructions (cleanliness, fuel system, contact corrosion)
  • 10 - Removing and installing engine
  • 1 Removing engine - vehicles with manual gearbox
  • 1.1 Removing engine (tools, drain fluids, remove bumper, lock carrier, disconnect wiring, fuel, coolant, A/C lines, suspension components, propshaft, exhaust, support engine on platform, lower assembly)
  • 1.2 Separating engine and gearbox (subframe removal, support sets, remove front exhaust pipes, bolt sequence)
  • 1.3 Securing engine to engine and gearbox stand (lifting tackle, VAS 6095 support)
  • 1.4 Installing engine (clutch remarks, alignment, torque values)
  • 2 Removing and installing engine - vehicles with automatic gearbox (procedure parallels manual gearbox with ATF/torque converter notes)
Buy

Audi A4 / A4 Cabriolet — Auxiliary Heater Workshop Manual (Edition 08.2004)

Workshop Manual
Years: 2001 Manual in English Pages: 259 2.0 MB
Short description

Workshop Manual for Audi A4 and A4 Cabriolet — Auxiliary Heater (Edition 08.2004). Contains self-diagnosis procedures, fault tables, electrical and fuel system checks, final control tests, CO₂ exhaust adjustment and step-by-step removal/installation and repair procedures. Intended for professional workshop use.

199,00 UAH
Contents
Key sections:
  • 01 - Self-diagnosis, electrical checks
  • 1 Auxiliary heater self-diagnosis
  • 1.1 Technical data of self-diagnosis
  • 1.2 Function
  • 1.3 Fault recognition
  • 1.4 Guided fault-finding
  • 1.5 Technical data of self-diagnosis
  • 1.6 Test requirements for self-diagnosis
  • 1.7 Safety precautions
  • 2 Self-diagnosis procedure
  • 2.1 Connecting vehicle diagnostic VAS 5051A/K-wire adapter
  • 2.1.1 Control unit identification
Buy

Audi A4 / A4 Cabriolet (1.8T 4‑cyl turbo) — Motronic Injection & Ignition System Service Manual (Edition 01.2015)

Workshop Manual
Years: 2001 Manual in English Pages: 34 851.0 KB
Short description

Service manual for Audi A4 (2001‑) and A4 Cabriolet (2003‑) with 1.8L 4‑cylinder turbo engines. Covers Motronic fuel injection and ignition systems, diagnostic and maintenance procedures. Includes technical data, removal/installation steps and system checks.

199,00 UAH
Contents
Key sections:
  • 24 - Mixture preparation - injection
  • 1 Safety precautions and rules for cleanliness
  • 1.1 General notes on self-diagnosis
  • 1.2 Safety precautions when using testers and measuring instruments during a road test
  • 1.3 Rules for cleanliness and instructions for working on fuel system
  • 1.4 Checking vacuum system
  • 2 Injection system
  • 2.1 Technical data
  • 2.2 Overview of fitting locations - injection system
  • 3 Intake manifold
  • 3.1 Exploded view - intake manifold
  • 3.2 Removing and installing intake manifold
Buy

Audi A8 (2003) — Electrical System Workshop Manual (Edition 08.2014)

Workshop Manual
Years: 2003 Manual in English Pages: 369 9.1 MB
Short description

Comprehensive workshop manual for the Audi A8 (2003) electrical system — Edition 08.2014. Covers battery, alternator, starter, instrument cluster, wiper/washer systems, exterior/interior lighting and wiring repair procedures with step-by-step illustrations. Includes diagnostic and adjustment procedures and torque/data specifications.

199,00 UAH
Contents
Key sections:
  • 27 - Starter, current supply, CCS
  • 1 Contact corrosion
  • 2 Battery
  • 2.1 Battery - general notes
  • 2.2 Maintenance-free batteries
  • 2.3 Disconnecting and connecting battery
  • 2.4 Removing and installing battery
  • - Remove luggage compartment side trim (right-side)
  • - Connect battery charger for back-up power
  • - Detach earth and positive cables, central venting hose
  • - Remove battery retainer plate and lift battery out
  • - Installation notes, adaptation via Vehicle diagnostic tester
Buy

Audi Q4 e-tron (Type F4) - Self-study Programme SSP 685

Workshop Manual
Years: 2021 Manual in English Pages: 186 82.7 MB
Short description

Official Audi Service Training self‑study programme SSP 685 for the Audi Q4 e‑tron (Type F4). Covers body, power units, power transmission, running gear, electrics & electronics, high‑voltage system, thermal management, driver assist and infotainment. Intended for internal service training and technical familiarisation; not a workshop repair manual.

199,00 UAH
Contents
Key sections:
  • Introduction
  • - Introduction to Audi Q4 e-tron
  • - Dimensions
  • Body
  • - Body structure and materials
  • - Joining techniques
  • - Securing high-voltage battery and force progression
  • - Body assembly (doors, rear lid, panoramic sunroof)
  • - Dash panel and centre console
  • Power units
  • - Technical data: rear electric motor (VX90)
  • - Technical data: front electric motor (VX89)
Buy

Audi Q8 (2018) — Electrical System Workshop Manual (Edition 05.2019)

Workshop Manual
Years: 2018 Manual in English Pages: 645 14.8 MB
Short description

Workshop manual for the Audi Q8 (2018) — Electrical System. Includes technical data, safety notes and step‑by‑step repair procedures for battery/charging, starter/alternator, lighting, washer/wiper and wiring. Edition 05.2019.

199,00 UAH
Contents
Key sections:
  • 00 - Technical data
  • 1 Safety precautions
  • 1.1 Safety precautions when working on vehicles with start/stop system
  • 1.2 Safety precautions when using testers and measuring instruments during a road test
  • 1.3 Notes on use and safety for LED headlights and Audi laser lights
  • 2 Repair notes
  • 2.1 Rules for cleanliness
  • 2.2 General notes
  • 2.3 Contact corrosion
  • 2.4 ESD (electrostatic discharge) workplace
  • 2.5 Routing and attachment of lines and wiring
  • 2.6 Identification plates
Buy

Audi Servicing Manual — 7‑Speed Dual Clutch Transmission 0CJ / 0CL / 0CK / 0DN / 0DP / 0HL (Edition 05.2018)

Workshop Manual
Years: 2008–2019 Manual in English Pages: 128 11.1 MB
Short description

Service manual for the 7‑Speed dual‑clutch (DSG) transmissions 0CJ/0CL/0CK/0DN/0DP/0HL fitted to various Audi models. Includes repair information, clutch and gearbox disassembly/assembly, mechatronic and hydraulic system procedures, seals and differential work. Edition 05.2018.

199,00 UAH
Contents
Key sections:
  • 00 - General, Technical Data
  • 1 Repair Information
  • 1.1 General Repair Information
  • 1.2 Contact Corrosion
  • 1.3 ATF Pump, Deactivating and Draining the Hydraulic Pump Reservoir
  • 2 Rules for Cleanliness when Working on DSG® Transmission
  • 30 - Clutch
  • 1 Clutch
  • 1.1 Overview - Flywheel and Dual Clutch
  • 1.2 Flywheel, Removing and Installing
  • 1.3 Dual Clutch, Removing and Installing
  • 1.4 Input Shaft Seal, Replacing
Buy
LAND ROVER 3

Land Rover Defender 300Tdi — Workshop Manual (1996 model year)

Workshop Manual
Defender 300Tdi Years: 1996 Manual in English 7.5 MB
Short description

Official workshop manual for the Land Rover Defender 300Tdi (from 1996 model year). Contains specifications, adjustment, fault diagnosis and step-by-step repair and overhaul procedures for engine, transmission, axles, suspension, brakes, electrical and body. Intended for dealer workshops and trained technicians.

199,00 UAH
Contents
Key sections:
  • 01 INTRODUCTION
  • 04 GENERAL SPECIFICATION DATA
  • 05 ENGINE TUNING DATA
  • 07 GENERAL FITTING REMINDERS
  • 09 LUBRICANTS, FLUIDS AND CAPACITIES
  • 10 MAINTENANCE
  • 12 ENGINE Tdi
  • - Description and operation
  • - Fault diagnosis
  • - Adjustment
  • - Repair and overhaul procedures
  • 19 FUEL SYSTEM Tdi
Buy

Land Rover Defender Workshop Manual Supplement & Body Repair Manual (1999 & 2002 MY)

Workshop Manual
Defender Years: 1999–2002 Manual in English 7.6 MB
Short description

Workshop Manual Supplement and Body Repair Manual for the Land Rover Defender. Includes general specifications, maintenance schedules, tuning data and step‑by‑step repair procedures for engine, transmission, suspension, brakes, electrical and body repairs. Covers Defender models from 1999 and 2002 model years.

199,00 UAH
Contents
Key sections:
  • 01 - INTRODUCTION
  • - Introduction
  • - Dimensions
  • - References
  • - Repairs and replacements
  • - Poisonous substances
  • - Fuel handling precautions
  • - Synthetic rubber
  • - Recommended sealants
  • - Used engine oil precautions
  • - Accessories and conversions
  • - Wheels and tyres
Buy

Land Rover Range Rover — Electrical Library (LRL 0453ENG, 2002)

Workshop Manual
Manual in English Pages: 494 7.1 MB
Short description

Land Rover Range Rover Electrical Library (LRL 0453ENG). Comprehensive manual covering fuse details, earth points, system descriptions, diagnostics and connector pin-outs for electrical troubleshooting and repair. Intended for technicians and service workshops.

199,00 UAH
Contents
Key sections:
  • 1 INTRODUCTION
  • 1.1 About this document
  • 1.2 Battery voltage
  • 1.3 Electrical precautions
  • 1.4 Battery disconnecting / charging
  • 1.5 Disciplines / greases
  • 1.6 Abbreviations
  • 1.7 HeVAC, sensors abbreviations
  • 1.8 How to use this document
  • 1.9 Connector detail format
  • 1.10 Fault diagnosis
  • 1.11 Wire colour codes
Buy
Your experience will help others
+100 karma for a short comment :)
Keep it short and practical. Up to 500 characters.
Send to email

Report

Harassment or bullying behavior
Contains mature or sensitive content
Contains misleading or false information
Contains abusive or derogatory content
Contains spam, fake content or potential malware

Block Member?

Please confirm you want to block this member.

You will no longer be able to:

  • See blocked member's posts
  • Mention this member in posts
  • Invite this member to groups
  • Message this member
  • Add this member as a connection

Please note: This action will also remove this member from your connections and send a report to the site admin. Please allow a few minutes for this process to complete.

Report

You have already reported this .