Code
P1191
Other
P — Powertrain
Key Line Voltage
AI status
Completed
Completed
100%
Causes
- Weak or discharged battery
- Poor or corroded battery terminals / ground connections
- Faulty ignition switch or key detection circuit
- Open, shorted or damaged wiring in the key/IG supply circuit
- Blown or faulty fuse or relay in the ignition or ECU power circuit
- Intermittent connector contact (corrosion, loose pins)
Symptoms
- Engine cranks but will not start, or intermittent no-start
- Random stalling or loss of power while driving
- Dash lights dimming or flickering with key on
- ECU-related warning lights or limp-home mode
- Intermittent operation of ignition-controlled accessories
What to check
- Scan for additional fault codes and freeze-frame data
- Measure battery voltage at rest, during cranking and with key ON (engine off)
- Check voltage on the IG/key supply pin at the ECU with key OFF, key ON, and during cranking
- Inspect and clean battery terminals and major ground points; measure voltage drop across ground and positive connections
- Visually inspect wiring and connectors for damage, corrosion, loose pins, or aftermarket splices
- Check relevant fuses and relays for continuity and proper operation
Signal parameters
- Key/OFF voltage: near 0 V (typically
- Key/ON (IGN) engine-off: ~11.0–14.5 V (near battery voltage)
- During cranking: typically ≥9.0 V (may drop temporarily but should remain above ~8–9 V)
- Acceptable fluctuation: stable within ±0.5 V while key is steady; no rapid spikes or dropouts
- Intermittent or noisy waveform, repeated dropouts, or sustained over-voltage (>16 V) are out of range
Diagnostic algorithm
- Retrieve freeze-frame and live data; note exact conditions when code set (key position, battery voltage).
- Visually inspect battery, battery terminals, main grounds and IG circuit connectors for corrosion or looseness. Clean and tighten as needed.
- Measure battery resting voltage and voltage at starter battery positive and negative. If battery
- With a DVOM, measure voltage at the IG/key supply terminal at the ECU with key OFF, key ON (engine off), and during cranking. Compare to signal_params.
- If voltage is low at ECU but good at battery, perform voltage drop tests along positive feed and ground to find high-resistance connection or open. Inspect ignition switch wiring and connectors.
- Check related fuses and relays; substitute known-good relay if suspect. Back-probe connector pins while operating switch to detect intermittent contact.
- Wiggle harness and ignition switch while monitoring voltage to reproduce intermittent faults. Use a scope if available to see transient drops or spikes.
- Verify alternator/regulator output while engine running; ensure charging voltage within spec and no over-voltage conditions.
- If all wiring, switches, battery, grounds, fuses and charging system check good, consider ECM power circuit fault — consult manufacturer technical service info and consider ECM bench test/replacement.
- Clear codes and perform test drive or repeat conditions to confirm repair; monitor for reoccurrence.
Likely causes
- Battery voltage low or voltage drop at battery terminals
- Loose or corroded battery or engine ground
- Worn or failing ignition switch contacts
- Open/short in IG supply wiring or connector near ignition switch or ECU
- Blown fuse or sticking relay feeding the IG/key circuit
Fault status
Status
The ECM detected the ignition/key supply voltage outside expected range (low, high, intermittent or noisy). This may prevent proper ECU power-up or cause intermittent operation of ignition-controlled systems.
Repair difficulty: Medium
Diagnostic time: 0.5-2.0 hours
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