Home / DTC / P1639 — Throttle Valve Position Control Throttle Stuck Permanently

P1639 — Throttle Valve Position Control Throttle Stuck Permanently

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Code

P1639

BMW P — Powertrain

Throttle Valve Position Control Throttle Stuck Permanently

Brand: BMW
Views: UK: 39 EN: 106 RU: 41
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
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Code

P1639

BUICK P — Powertrain

5 Volt Reference 2 Circuit

Brand: BUICK
Views: UK: 36 EN: 72 RU: 45
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
Your experience will help others
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Code

P1639

CADILLAC P — Powertrain

5 Volt Reference 2 Circuit

Brand: CADILLAC
Views: UK: 34 EN: 73 RU: 41
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
Your experience will help others
+100 karma for a short comment :)
Send to email
Code

P1639

CHEVROLET P — Powertrain

5 Volt Reference 2 Circuit

Views: UK: 32 EN: 75 RU: 41
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
Your experience will help others
+100 karma for a short comment :)
Send to email
Code

P1639

CITROEN P — Powertrain

Supply relay control short circuit to earth or open circuit

Brand: CITROEN
Views: UK: 16 EN: 44 RU: 16
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
Your experience will help others
+100 karma for a short comment :)
Send to email
Code

P1639

DAEWOO P — Powertrain

Ecu (micom) crct fault

Brand: DAEWOO
Views: UK: 15 EN: 42 RU: 19
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
Your experience will help others
+100 karma for a short comment :)
Send to email
Code

P1639

DS P — Powertrain

Supply relay control short circuit to earth or open circuit

Brand: DS
Views: UK: 14 EN: 46 RU: 17
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
Your experience will help others
+100 karma for a short comment :)
Send to email
Code

P1639

FORD P — Powertrain

Vehicle ID Block Corrupted or Not Programmed

Brand: FORD
Views: UK: 36 EN: 76 RU: 41
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
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Code

P1639

GM P — Powertrain

5 Volt Reference 2 Circuit

Brand: GM
Views: UK: 33 EN: 70 RU: 37
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
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Code

P1639

GMC P — Powertrain

5 Volt Reference 2 Circuit

Brand: GMC
Views: UK: 37 EN: 85 RU: 45
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
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Code

P1639

GWM P — Powertrain

- 2 circuit 5 volts, only for car Oldsmobile | 2 circuit 5 volts, only for the car Chevrolet

Brand: GWM
Views: UK: 20 EN: 41 RU: 20
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
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Send to email
Code

P1639

HUMMER P — Powertrain

5 Volt Reference 2 Circuit

Brand: HUMMER
Views: UK: 22 EN: 53 RU: 27
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
Repair manuals

Manual library for HUMMER

69

Browse 69 HUMMER manuals: repair procedures, diagnostics, wiring diagrams, component locations, service data and Labor Times by year, model and trim.

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Code

P1639

LAND ROVER P — Powertrain

Corrupted vehicle identification block, not programmed

Views: UK: 18 EN: 46 RU: 25
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
160

Browse 160 LAND ROVER manuals: repair procedures, diagnostics, wiring diagrams, component locations, service data and Labor Times by year, model and trim.

LAND ROVER

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Code

P1639

LINCOLN P — Powertrain

Vehicle ID Block Corrupted or Not Programmed

Brand: LINCOLN
Views: UK: 35 EN: 78 RU: 40
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
Your experience will help others
+100 karma for a short comment :)
Send to email
Code

P1639

MERCURY P — Powertrain

Vehicle ID Block Corrupted or Not Programmed

Brand: MERCURY
Views: UK: 33 EN: 79 RU: 38
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
Your experience will help others
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Send to email
Code

P1639

OLDSMOBILE P — Powertrain

5 Volt Reference 2 Circuit

Views: UK: 31 EN: 74 RU: 37
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
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Code

P1639

Other P — Powertrain

Vehicle ID Block Corrupted or Not Programmed

Brand: Other
Views: UK: 32 EN: 72 RU: 44
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
2,511

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Code

P1639

PEUGEOT P — Powertrain

Supply relay control short circuit to earth or open circuit

Brand: PEUGEOT
Views: UK: 17 EN: 45 RU: 20
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
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Code

P1639

RAM P — Powertrain

TCM Internal - CAN 2 RAM Performance

Brand: RAM
Views: UK: 16 EN: 46 RU: 20
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
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Code

P1639

SATURN P — Powertrain

5 Volt Reference 2 Circuit

Brand: SATURN
Views: UK: 32 EN: 83 RU: 42
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
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Code

P1639

VOLKSWAGEN P — Powertrain

Accelerator Pedal Position Sensor 1/2 Range Performance

Views: UK: 35 EN: 100 RU: 41
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Carbon buildup or debris preventing throttle plate movement
  • Failed throttle body (stuck plate or seized motor/gear)
  • Faulty throttle position sensor(s) or accelerator pedal sensors
  • Damaged wiring or poor connector contact to throttle actuator/sensors
  • Blown fuse, relay fault, or low battery/poor charging system voltage
  • ECU/DME software fault or internal driver failure

Symptoms

  • Engine enters limp/reduced-power mode
  • Little or no throttle response to accelerator pedal
  • Check Engine Light or throttle-related warning lamp illuminated
  • Rough idle or engine stalling at low speeds
  • Stored or pending throttle/actuator related DTCs

What to check

  • Read freeze frame and live data with a capable scan tool (throttle angle, requested vs actual, pedal positions)
  • Visual inspection of throttle body & intake for debris and linkage binding
  • Check battery voltage and charging system (stable >12.5 V with engine off, ~13.5–14.5 V charging)
  • Inspect wiring harness and connectors for corrosion, damage or poor pins at throttle body and pedal sensors
  • Check relevant fuses/relays for the DME/throttle actuator circuit
  • Attempt throttle actuator/learning tests using factory-level diagnostic tool

Signal parameters

  • Accelerator pedal position sensors: smooth, correlated voltage/percentage change across range (commonly 0–100% or ~0.5–4.5 V per sensor)
  • Throttle plate reported angle: closed/idling typically near 0–15% (depending on engine), full demand >80–100%
  • Requested vs actual throttle: requested angle should track pedal; large persistent deviation indicates actuator or mechanical fault
  • Throttle actuator current/drive signal (where available): should show transient current when moving; continuous high current may indicate binding or seized motor
  • No erratic spikes or dropouts in sensor signals during pedal travel

Diagnostic algorithm

  1. Retrieve all related DTCs and freeze frame data. Note requested vs actual throttle and pedal sensor values.
  2. Perform a visual inspection of intake tract and throttle body for carbon, deposits or foreign objects. Remove intake boots only when engine is cool.
  3. Verify battery and charging system voltage; charge battery if low and recheck codes.
  4. Inspect wiring and connectors at the throttle body and accelerator pedal module for corrosion, looseness, broken wires or water intrusion.
  5. Use a scan tool to command throttle actuator (actuator self-test) and observe throttle plate movement and live data. If actuator fails to move, record behavior.
  6. Check pedal sensor outputs for smooth, proportional change and correlation between sensors (no sensor disagreement).
  7. If wiring and connector checks are OK but actuator will not move or reports frozen, perform continuity/resistance checks on actuator motor leads per factory procedure.
  8. If mechanical binding is suspected, remove throttle body for bench inspection and cleaning (follow manufacturer procedure and torque specs). Inspect for seized gears or broken actuator components.
  9. Replace throttle body if actuator/motor or internal mechanical components are defective. Replace wiring/connector repair as needed.
  10. After repair or cleaning, perform throttle adaptation/learning procedure with scan tool, clear codes, and verify proper response under road test.
  11. If issue persists after replacing throttle body and repairing wiring, consider ECU/DME diagnosis or replacement as a last step.

Likely causes

  • Mechanical binding or carbon deposits on throttle plate
  • Throttle body actuator motor or internal gear failure
  • Intermittent/shorted wiring or corroded connector at throttle body
  • Faulty throttle position sensor or accelerator pedal sensor correlation error

Fault status

⚠️ Status
Throttle valve stuck permanently detected; throttle actuator unable to follow requested position. Reduced engine power (limp mode) engaged until fault is resolved.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.5-3.0 hours
139

Browse 139 VOLKSWAGEN manuals: repair procedures, diagnostics, wiring diagrams, component locations, service data and Labor Times by year, model and trim.

VOLKSWAGEN

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