Code
P24D4
Generic
P — Powertrain
EGR Cooler Coolant Pump Feedback Circuit
AI status
Completed
Completed
100%
Causes
- Open or short in pump feedback wiring (open, short to ground, short to battery)
- Corroded, loose, or damaged connector at pump or ECM
- Failed EGR cooler coolant pump (motor, internal sensor or tach output)
- Blown fuse or failed relay supplying the pump
- Poor ground at pump or ECM
- Faulty ECM (rare)
Symptoms
- MIL/CEL (check engine light) illuminated
- EGR cooler pump not running when commanded (no cooling flow)
- Engine may enter limp mode or reduced EGR function
- Elevated EGR cooler temperatures or EGR cooler overheating
- Coolant level drop or localized coolant smell if pump/cooler leaking
- DPF regen or exhaust control issues if EGR cooling fails
What to check
- Read and record freeze frame and all stored DTCs with a scan tool
- Perform an active test: command EGR cooler pump ON/OFF while monitoring feedback and pump operation
- Visually inspect pump, connectors, and wiring for damage, corrosion, or contamination
- Check coolant level and condition
- Inspect and test related fuses and relays
- Backprobe pump connector to measure supply voltage, ground and feedback while commanding pump
Signal parameters
- Supply voltage to pump when commanded: approx. battery voltage (nominal 11–14.5 V) at pump positive terminal
- Feedback signal: typically a pulsed tachometer or switched return—0–12 V pulses or a low-speed frequency signal when pump runs (frequency varies with pump speed)
- Expected feedback when idle/command OFF: steady at a defined level (often 0 V or a pull-up voltage) with no pulses
- Pump motor resistance (DC): typically low, often in the range of 1–10 ohms (manufacturer-specific)
- Current draw when running: commonly 0.5–5 A depending on pump size; abnormally high current suggests mechanical bind or electrical short
- ECM input impedance for feedback: high; feedback pulses should be clean, not noisy or stuck
Diagnostic algorithm
- Retrieve freeze frame data and all DTCs. Confirm P24D4 is current and note conditions when set.
- Visual inspection: check pump, hoses, connectors, wire insulation, and coolant level. Repair obvious damage.
- Check fuses/relays: verify fuse for pump is good and relay clicks/operates. Replace if faulty.
- Active test with scan tool: command pump ON and observe whether pump runs (listen/feel) and whether any feedback is present.
- Measure supply voltage at pump connector while commanded ON. Should be approx. battery voltage. If no voltage, trace supply side (fuse, relay, wiring) back to power source.
- Backprobe feedback pin at pump connector while commanding pump ON. Look for pulse signal or expected feedback level. If no feedback but supply present, suspect pump internal fault.
- Measure DC resistance of pump motor (with battery disconnected). Compare to specification or expected low-Ohm value. Very high/OL = open; very low/near short = possible shorted winding.
- Check continuity and for shorts between feedback wire and ground or battery. Wiggle harness while monitoring to find intermittent faults.
- If feedback signal present at pump connector but not at ECM input, harness issue between pump and ECM — inspect, repair, or replace wiring/connector.
- If harness and pump test good but ECM sees no/invalid feedback, consider ECM input fault or software issue — verify wiring and reflash or replace ECM only after excluding wiring and pump faults.
- After repairs, clear codes and perform functional test and road test to verify the fault does not return.
Likely causes
- Damaged connector or wiring between pump and ECM
- Pump internal feedback sensor or motor failure
- Blown fuse or failed relay to pump
- Ground fault at pump chassis ground
Fault status
Status
EGR cooler coolant pump feedback circuit fault detected — ECM is not receiving expected feedback signal from the pump while commanded.
Repair difficulty: Medium
Diagnostic time: 1.0-3.0 hours
Similar codes
Repair manuals
Brands with available manuals
9,726
The library contains 9,726 repair and diagnostic manuals. Choose a brand to open the full manual tree by year, model and trim.
Your experience will help others
+100 karma for a short comment :)
Was this AI description helpful?
Your feedback helps improve AI descriptions.
👍 Like
0
👎 Dislike
0
Send to email
