Code
P24FF
Generic
P — Powertrain
Reductant Temperature Too High
Views:
UK: 18
EN: 22
RU: 14
AI status
Completed
Completed
100%
Causes
- Actual reductant fluid temperature above safe limit (localized overheating)
- Faulty reductant temperature sensor (NTC/thermistor)
- Reductant heater stuck on or heater relay/driver shorted
- Wiring short to battery/voltage, open or poor connection at sensor
- Corroded/contaminated connector or pins
- Control module (ECM/PCM) fault or incorrect software/calibration
Symptoms
- Malfunction Indicator Lamp (MIL) or engine warning illuminated
- DEF/Reductant system warning messages in instrument cluster
- Reduced SCR/NOx control efficiency; possible emissions-related derate
- Regeneration or aftertreatment warnings/errors
- Possible limp-mode or reduced engine power in some vehicles
What to check
- Read and record freeze frame and all stored codes with a scan tool; note operating conditions when code set
- Visual inspection of reductant tank area, sensor, wiring harness, connectors and heater relay/fuse for damage, corrosion or contamination
- Check reductant level and sample for contamination or unusual odor/temperature
- With scan tool, monitor reductant temperature sensor value and heater command in real time
- Check for additional related DTCs (heater circuit, quality sensor, communication faults)
- Inspect fuses and relays for the reductant heater circuit
Signal parameters
- Reductant temperature sensor output should change with ambient/engine conditions; scanner should show rising/falling temp when warmed/cooled
- Sensor voltage output typically within ~0.2–4.8 V across operating range (varies by manufacturer)
- Heater command duty cycle or ON/OFF status visible via scan tool (0–100% or on/off)
- Heater current draw typically limited (manufacturer specific); unexpected high current indicates short or short-to-ground, zero when not commanded may indicate open circuit
- Freeze frame: ambient temp, vehicle speed, engine load, reductant temp at fault set
Diagnostic algorithm
- Connect a capable scan tool, retrieve P24FF and any related codes and freeze frame data
- Perform a visual inspection: check sensor connector, harness for chafing, heat damage, corrosion or contamination; inspect DEF tank and lines
- With key ON (engine off) monitor reductant temperature sensor voltage/temperature with scanner; compare to ambient temp — sensor should read reasonable value
- If available, unplug sensor and check for open/short using multimeter; measure sensor resistance vs temperature if spec available
- Check heater circuit: with scanner command heater ON and observe heater current or duty; verify circuit voltage at heater connector and check fuse/relay
- If heater is commanded OFF but sensor reads high, suspect sensor or short to voltage; if heater is commanded ON continuously, inspect relay/driver and associated wiring for short-to-ground or stuck relay
- Inspect reductant for contamination or evidence of chemical reaction or overheating in tank (use appropriate PPE)
- Repair or replace faulty wiring, connector, sensor, or heater module as indicated; update ECM software if manufacturer bulletin applies
- Clear codes, perform functional test and road test to confirm repair; monitor for reappearance of code
Likely causes
- Faulty reductant temperature sensor
- Heater element stuck ON or heater driver short to voltage
- Shorted or damaged wiring/connector at sensor
- Corroded connector causing false high reading
- ECM commanding heater incorrectly or ECM software issue
Fault status
Status
Code set when reductant temperature reading exceeds allowed threshold or when heater/sensor circuit indicates over-temperature condition; usually stored with freeze-frame and may illuminate MIL.
Repair difficulty: Medium
Diagnostic time: 0.5-2.0 hours
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