Code
P2D47
Generic
P — Powertrain
Hybrid/EV Battery Pack C Over Temperature
AI status
Completed
Completed
100%
Causes
- Battery pack thermal runaway or internal short in Pack C
- Cooling system failure (pump, coolant leak, blocked passages)
- Cooling fan(s) not operating or obstructed
- Faulty temperature sensor(s) or wiring for Pack C
- High continuous charge/discharge current causing excessive heating
- Poor mechanical/thermal contact or missing thermal interface material
Symptoms
- Battery pack over-temperature warning or MIL with code P2D47
- Reduced propulsion power or limp-home mode to limit thermal stress
- Charging may be reduced or disabled until temperature falls
- Cooling fans or pump running continuously or at high speed
- Unusual odors or heat felt from battery area (in severe cases)
- Related DTCs for cooling system, sensors, or high-voltage components
What to check
- Read and record all stored DTCs and freeze frame data; note vehicle conditions when fault set
- Confirm which modules are defined as Pack C in vehicle documentation
- Visually inspect battery pack exterior, cooling ducts, fan(s), and wiring for damage or obstruction
- Check coolant level, hoses, fittings, and look for leaks or contamination (if liquid-cooled)
- Using a capable diagnostic tool, monitor pack C temperature sensor values, pack voltage, individual module temps (if available), coolant temp, pump/fan status, and charge/discharge current in real time
- Inspect connectors and wiring to Pack C temperature sensors and cooling system for corrosion, looseness, or pin damage
Signal parameters
- Battery Pack C temperature (°C or °F) and freeze-frame value
- Temperature sensor voltage or resistance at key temperatures (confirm within spec)
- Coolant temperature and flow/pump commanded vs actual status
- Fan commanded speed vs measured RPM or output
- Charge/discharge current and battery pack voltage at time of event
- Time or duration above temperature threshold that set the fault
Diagnostic algorithm
- Retrieve DTCs, freeze frame, and battery management system (BMS) logs. Note ambient, vehicle speed, SOC, and current at fault occurrence.
- Review manufacturer service info for Pack C layout, temperature sensor locations, and allowable temperature limits/procedures.
- Visually inspect pack C area, cooling ducts, fans, hoses, and harnesses for damage or blockage. Repair any obvious issues.
- Verify coolant level and condition (if applicable). Pressure-test cooling circuit and inspect for leaks; repair and refill per procedure.
- With a diagnostic tool, monitor Pack C temperature sensors while operating cooling fans/pump. Command fans/pump ON and confirm operation and expected current draw.
- Measure temperature sensor voltages/resistances and compare to specifications. Back-probe connectors; repair open/shorted circuits or connectors as needed.
- Check charging/drive currents and BMS cell/module data for signs of internal heating or failing modules in Pack C. If specific modules overheat, isolate or service per manufacturer guidance.
- If sensors and cooling operate correctly but excessive heating persists, perform high-voltage isolation and follow safety procedures to inspect/replace affected modules or the battery pack assembly.
- After repairs, clear codes and reproduce driving/charging conditions to confirm the fault does not return. Verify BMS logs and perform any required relearn or recalibration procedures.
- If intermittent or unclear, consult manufacturer technical service bulletins or contact technical support for advanced diagnostics or software updates.
Likely causes
- Coolant pump failure or low coolant flow serving Pack C
- Blocked coolant/air passages or external debris obstructing cooling
- Failed temperature sensor or open/shorted temperature sensor circuit
- High current draw (charging or heavy regen) combined with degraded cells in Pack C
Fault status
Status
P2D47 — Hybrid/EV Battery Pack C Over Temperature. Pack C temperature exceeded allowable limits; thermal management may limit charging/drive to protect battery. Inspect cooling, sensors, wiring, and pack condition.
Repair difficulty: Hard
Diagnostic time: 2-6 hours
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