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U0594 — Invalid Data Received From Hybrid/EV Powertrain Control Module

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Code

U0594

Generic U — Network/User

Invalid Data Received From Hybrid/EV Powertrain Control Module

Views: UK: 14 EN: 27 RU: 22
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Corrupted CAN/CAN-FD or LIN messages from the Hybrid/EV Powertrain Control Module
  • Faulty or intermittent wiring, connectors, grounds or shield on the network carrying HV powertrain messages
  • Failed or failing Hybrid/EV Powertrain Control Module (inverter, PTC/PCM-like HV controller)
  • Low or unstable 12 V supply, low battery, or poor ground affecting module operation
  • Missing or incorrect software calibration or firmware mismatch after module replacement or update
  • Bad termination, bus short to battery/ground, or electrical noise/EMI on the data bus

Symptoms

  • MIL/onboard warning light illuminated (Check Hybrid/EV System, Service Electric)
  • Reduced engine/motor power, limited performance or limp-home mode
  • Hybrid/EV functions disabled or limited (no regenerative braking, no EV drive)
  • Loss of charging or vehicle refuses to charge (depending on design)
  • Multiple related DTCs stored in other network modules
  • Intermittent or persistent driveability faults correlated with vehicle speed/load

What to check

  • Use OEM-capable scan tool to read U0594 and all related codes and freeze-frame data
  • Check for other U0xxx or CAN bus errors in BCM, ECM, TCM, ABS, charger, or inverter modules
  • Verify 12 V battery voltage and state during fault occurrence (stable >12.2 V at key on/load)
  • Visually inspect connectors, harnesses and shielding at the Hybrid/EV Powertrain Control Module and associated junctions
  • Check CAN/CAN-FD bus idle voltages and differential with a multimeter/oscilloscope (each line ~2.5 V; proper dominant and recessive waveforms; termination ~60 Ω across bus)
  • Inspect fuses, relays and HV interlocks that supply or enable the module

Signal parameters

  • HV Battery Pack Status: state of charge (SOC) 0–100% (should be plausible for driving condition)
  • HV Pack Voltage: vehicle-specific (example range 200–800 V depending on vehicle) — should be within manufacturer spec
  • Pack Current/Charge Current: negative/positive values within expected amperage range for conditions
  • Inverter/Motor Status Flags: enabled/disabled, fault bits — should not be reporting invalid codes
  • DC-DC Converter Status: enabled/disabled and output 12 V system voltage ~13–14.5 V when running
  • CAN/CAN-FD bus voltage: CAN_H and CAN_L idle ≈2.5 V each; differential and dominant levels observed on scope

Diagnostic algorithm

  1. Record freeze-frame and full set of codes with an OEM scan tool; note time, SOC, and vehicle conditions when the code set.
  2. Attempt to reproduce the fault while monitoring real-time data for HV pack voltage, SOC, inverter status and related messages.
  3. Check for accompanying network errors (bus-off, timeouts, other U-codes). If bus errors present, focus on wiring/termination.
  4. Visually inspect connectors, pins and shielding at the hybrid/EV powertrain module, inverter, battery management unit and related harnesses; repair corrosion, bent pins, or damage.
  5. Measure CAN/CAN-FD bus voltages and use an oscilloscope to verify message integrity, voltage levels and termination (look for noise, missing messages, or corrupted frames).
  6. Verify 12 V supply and grounds to the hybrid/EV powertrain module under load; repair poor battery/ground connections or replace weak battery.
  7. Check and replace blown fuses, relays or interlocks that could cause intermittent module resets or invalid data.
  8. If wiring and bus integrity are good but invalid data persists, check for correct software/firmware levels; perform reprogramming or software update per manufacturer instructions.
  9. If software update does not clear invalid-data condition, bench-test or replace the affected Hybrid/EV Powertrain Control Module following OEM procedures and reprogram as required.
  10. After repairs, clear DTCs, perform a road test under the conditions that produced the code, and confirm no reappearance. Re-scan all modules for related faults.

Likely causes

  • Loose/corroded connector or pin at the hybrid/EV powertrain module
  • CAN bus wiring damage (chafing, water intrusion, pinched shield)
  • Module internal fault or failed processor/stack in the HV powertrain controller
  • Vehicle battery/12V undervoltage or intermittent charging system
  • Software version mismatch between modules after service or update

Fault status

⚠️ Status
Module received invalid or corrupted data from the Hybrid/EV Powertrain Control Module. May cause loss of hybrid/EV functions, reduced performance or limp-home mode. Check communications, wiring, module power/grounds and software.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.0 - 4.0 hours

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Code

U0594

HYUNDAI U — Network/User

Invalid Data Received From Hybrid Powertrain Control Module

Views: UK: 15 EN: 45 RU: 24
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Corrupted CAN/CAN-FD or LIN messages from the Hybrid/EV Powertrain Control Module
  • Faulty or intermittent wiring, connectors, grounds or shield on the network carrying HV powertrain messages
  • Failed or failing Hybrid/EV Powertrain Control Module (inverter, PTC/PCM-like HV controller)
  • Low or unstable 12 V supply, low battery, or poor ground affecting module operation
  • Missing or incorrect software calibration or firmware mismatch after module replacement or update
  • Bad termination, bus short to battery/ground, or electrical noise/EMI on the data bus

Symptoms

  • MIL/onboard warning light illuminated (Check Hybrid/EV System, Service Electric)
  • Reduced engine/motor power, limited performance or limp-home mode
  • Hybrid/EV functions disabled or limited (no regenerative braking, no EV drive)
  • Loss of charging or vehicle refuses to charge (depending on design)
  • Multiple related DTCs stored in other network modules
  • Intermittent or persistent driveability faults correlated with vehicle speed/load

What to check

  • Use OEM-capable scan tool to read U0594 and all related codes and freeze-frame data
  • Check for other U0xxx or CAN bus errors in BCM, ECM, TCM, ABS, charger, or inverter modules
  • Verify 12 V battery voltage and state during fault occurrence (stable >12.2 V at key on/load)
  • Visually inspect connectors, harnesses and shielding at the Hybrid/EV Powertrain Control Module and associated junctions
  • Check CAN/CAN-FD bus idle voltages and differential with a multimeter/oscilloscope (each line ~2.5 V; proper dominant and recessive waveforms; termination ~60 Ω across bus)
  • Inspect fuses, relays and HV interlocks that supply or enable the module

Signal parameters

  • HV Battery Pack Status: state of charge (SOC) 0–100% (should be plausible for driving condition)
  • HV Pack Voltage: vehicle-specific (example range 200–800 V depending on vehicle) — should be within manufacturer spec
  • Pack Current/Charge Current: negative/positive values within expected amperage range for conditions
  • Inverter/Motor Status Flags: enabled/disabled, fault bits — should not be reporting invalid codes
  • DC-DC Converter Status: enabled/disabled and output 12 V system voltage ~13–14.5 V when running
  • CAN/CAN-FD bus voltage: CAN_H and CAN_L idle ≈2.5 V each; differential and dominant levels observed on scope

Diagnostic algorithm

  1. Record freeze-frame and full set of codes with an OEM scan tool; note time, SOC, and vehicle conditions when the code set.
  2. Attempt to reproduce the fault while monitoring real-time data for HV pack voltage, SOC, inverter status and related messages.
  3. Check for accompanying network errors (bus-off, timeouts, other U-codes). If bus errors present, focus on wiring/termination.
  4. Visually inspect connectors, pins and shielding at the hybrid/EV powertrain module, inverter, battery management unit and related harnesses; repair corrosion, bent pins, or damage.
  5. Measure CAN/CAN-FD bus voltages and use an oscilloscope to verify message integrity, voltage levels and termination (look for noise, missing messages, or corrupted frames).
  6. Verify 12 V supply and grounds to the hybrid/EV powertrain module under load; repair poor battery/ground connections or replace weak battery.
  7. Check and replace blown fuses, relays or interlocks that could cause intermittent module resets or invalid data.
  8. If wiring and bus integrity are good but invalid data persists, check for correct software/firmware levels; perform reprogramming or software update per manufacturer instructions.
  9. If software update does not clear invalid-data condition, bench-test or replace the affected Hybrid/EV Powertrain Control Module following OEM procedures and reprogram as required.
  10. After repairs, clear DTCs, perform a road test under the conditions that produced the code, and confirm no reappearance. Re-scan all modules for related faults.

Likely causes

  • Loose/corroded connector or pin at the hybrid/EV powertrain module
  • CAN bus wiring damage (chafing, water intrusion, pinched shield)
  • Module internal fault or failed processor/stack in the HV powertrain controller
  • Vehicle battery/12V undervoltage or intermittent charging system
  • Software version mismatch between modules after service or update

Fault status

⚠️ Status
Module received invalid or corrupted data from the Hybrid/EV Powertrain Control Module. May cause loss of hybrid/EV functions, reduced performance or limp-home mode. Check communications, wiring, module power/grounds and software.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.0 - 4.0 hours

Similar codes

Your experience will help others
+100 karma for a short comment :)
Send to email
Code

U0594

LAND ROVER U — Network/User

Invalid data received from the hybrid control module of the powertrain

Views: UK: 12 EN: 6 RU: 13
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Corrupted CAN/CAN-FD or LIN messages from the Hybrid/EV Powertrain Control Module
  • Faulty or intermittent wiring, connectors, grounds or shield on the network carrying HV powertrain messages
  • Failed or failing Hybrid/EV Powertrain Control Module (inverter, PTC/PCM-like HV controller)
  • Low or unstable 12 V supply, low battery, or poor ground affecting module operation
  • Missing or incorrect software calibration or firmware mismatch after module replacement or update
  • Bad termination, bus short to battery/ground, or electrical noise/EMI on the data bus

Symptoms

  • MIL/onboard warning light illuminated (Check Hybrid/EV System, Service Electric)
  • Reduced engine/motor power, limited performance or limp-home mode
  • Hybrid/EV functions disabled or limited (no regenerative braking, no EV drive)
  • Loss of charging or vehicle refuses to charge (depending on design)
  • Multiple related DTCs stored in other network modules
  • Intermittent or persistent driveability faults correlated with vehicle speed/load

What to check

  • Use OEM-capable scan tool to read U0594 and all related codes and freeze-frame data
  • Check for other U0xxx or CAN bus errors in BCM, ECM, TCM, ABS, charger, or inverter modules
  • Verify 12 V battery voltage and state during fault occurrence (stable >12.2 V at key on/load)
  • Visually inspect connectors, harnesses and shielding at the Hybrid/EV Powertrain Control Module and associated junctions
  • Check CAN/CAN-FD bus idle voltages and differential with a multimeter/oscilloscope (each line ~2.5 V; proper dominant and recessive waveforms; termination ~60 Ω across bus)
  • Inspect fuses, relays and HV interlocks that supply or enable the module

Signal parameters

  • HV Battery Pack Status: state of charge (SOC) 0–100% (should be plausible for driving condition)
  • HV Pack Voltage: vehicle-specific (example range 200–800 V depending on vehicle) — should be within manufacturer spec
  • Pack Current/Charge Current: negative/positive values within expected amperage range for conditions
  • Inverter/Motor Status Flags: enabled/disabled, fault bits — should not be reporting invalid codes
  • DC-DC Converter Status: enabled/disabled and output 12 V system voltage ~13–14.5 V when running
  • CAN/CAN-FD bus voltage: CAN_H and CAN_L idle ≈2.5 V each; differential and dominant levels observed on scope

Diagnostic algorithm

  1. Record freeze-frame and full set of codes with an OEM scan tool; note time, SOC, and vehicle conditions when the code set.
  2. Attempt to reproduce the fault while monitoring real-time data for HV pack voltage, SOC, inverter status and related messages.
  3. Check for accompanying network errors (bus-off, timeouts, other U-codes). If bus errors present, focus on wiring/termination.
  4. Visually inspect connectors, pins and shielding at the hybrid/EV powertrain module, inverter, battery management unit and related harnesses; repair corrosion, bent pins, or damage.
  5. Measure CAN/CAN-FD bus voltages and use an oscilloscope to verify message integrity, voltage levels and termination (look for noise, missing messages, or corrupted frames).
  6. Verify 12 V supply and grounds to the hybrid/EV powertrain module under load; repair poor battery/ground connections or replace weak battery.
  7. Check and replace blown fuses, relays or interlocks that could cause intermittent module resets or invalid data.
  8. If wiring and bus integrity are good but invalid data persists, check for correct software/firmware levels; perform reprogramming or software update per manufacturer instructions.
  9. If software update does not clear invalid-data condition, bench-test or replace the affected Hybrid/EV Powertrain Control Module following OEM procedures and reprogram as required.
  10. After repairs, clear DTCs, perform a road test under the conditions that produced the code, and confirm no reappearance. Re-scan all modules for related faults.

Likely causes

  • Loose/corroded connector or pin at the hybrid/EV powertrain module
  • CAN bus wiring damage (chafing, water intrusion, pinched shield)
  • Module internal fault or failed processor/stack in the HV powertrain controller
  • Vehicle battery/12V undervoltage or intermittent charging system
  • Software version mismatch between modules after service or update

Fault status

⚠️ Status
Module received invalid or corrupted data from the Hybrid/EV Powertrain Control Module. May cause loss of hybrid/EV functions, reduced performance or limp-home mode. Check communications, wiring, module power/grounds and software.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 1.0 - 4.0 hours

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Repair manuals for LAND ROVER

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Land Rover Defender 300Tdi — Workshop Manual (1996 model year)

Workshop Manual
Defender 300Tdi Years: 1996 Manual in English 7.5 MB
Short description

Official workshop manual for the Land Rover Defender 300Tdi (from 1996 model year). Contains specifications, adjustment, fault diagnosis and step-by-step repair and overhaul procedures for engine, transmission, axles, suspension, brakes, electrical and body. Intended for dealer workshops and trained technicians.

199,00 UAH
Contents
Key sections:
  • 01 INTRODUCTION
  • 04 GENERAL SPECIFICATION DATA
  • 05 ENGINE TUNING DATA
  • 07 GENERAL FITTING REMINDERS
  • 09 LUBRICANTS, FLUIDS AND CAPACITIES
  • 10 MAINTENANCE
  • 12 ENGINE Tdi
  • - Description and operation
  • - Fault diagnosis
  • - Adjustment
  • - Repair and overhaul procedures
  • 19 FUEL SYSTEM Tdi
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Land Rover Defender Workshop Manual Supplement & Body Repair Manual (1999 & 2002 MY)

Workshop Manual
Defender Years: 1999–2002 Manual in English 7.6 MB
Short description

Workshop Manual Supplement and Body Repair Manual for the Land Rover Defender. Includes general specifications, maintenance schedules, tuning data and step‑by‑step repair procedures for engine, transmission, suspension, brakes, electrical and body repairs. Covers Defender models from 1999 and 2002 model years.

199,00 UAH
Contents
Key sections:
  • 01 - INTRODUCTION
  • - Introduction
  • - Dimensions
  • - References
  • - Repairs and replacements
  • - Poisonous substances
  • - Fuel handling precautions
  • - Synthetic rubber
  • - Recommended sealants
  • - Used engine oil precautions
  • - Accessories and conversions
  • - Wheels and tyres
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Land Rover Range Rover — Electrical Library (LRL 0453ENG, 2002)

Workshop Manual
Manual in English Pages: 494 7.1 MB
Short description

Land Rover Range Rover Electrical Library (LRL 0453ENG). Comprehensive manual covering fuse details, earth points, system descriptions, diagnostics and connector pin-outs for electrical troubleshooting and repair. Intended for technicians and service workshops.

199,00 UAH
Contents
Key sections:
  • 1 INTRODUCTION
  • 1.1 About this document
  • 1.2 Battery voltage
  • 1.3 Electrical precautions
  • 1.4 Battery disconnecting / charging
  • 1.5 Disciplines / greases
  • 1.6 Abbreviations
  • 1.7 HeVAC, sensors abbreviations
  • 1.8 How to use this document
  • 1.9 Connector detail format
  • 1.10 Fault diagnosis
  • 1.11 Wire colour codes
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