Code
U0639
Generic
U — Network/User
Lost Communication With Hybrid/EV Electronics Coolant Temperature Sensor B
Views:
UK: 16
EN: 22
RU: 18
AI status
Completed
Completed
100%
Causes
- Open, shorted or damaged sensor wiring harness or connector
- Corroded or loose connector pins at the sensor or controller
- Failed coolant temperature sensor (sensor module) or internal electronics
- Faulty hybrid/EV control module or sensor module
- Loss of reference power or ground to the sensor
- Bus communication fault (CAN/LIN) or missing termination
Symptoms
- Malfunction Indicator Lamp (MIL) or hybrid system warning light
- Hybrid system may enter restricted operation or limp mode
- Loss of accurate coolant temperature readings for hybrid subsystem
- Fans, heaters or battery thermal management may operate incorrectly
- Intermittent or permanent fault codes stored; possible erratic temperature display
What to check
- Read and record all stored and pending codes and freeze-frame data with a capable scan tool
- Visually inspect sensor B connector, pins and harness for corrosion, damage, pin backout or water intrusion
- Check relevant fuses and relays that supply the sensor/module power
- Check for presence of reference voltage/power and ground at the sensor connector
- Scan/check bus traffic (CAN or LIN) for the sensor module using a scan tool or oscilloscope
- Perform a wiggle test of harness while monitoring the network/messages and live sensor data
Signal parameters
- Consult OEM wiring diagram/specs for exact pin functions and voltages
- Typical passive coolant temp sensors (NTC thermistors): resistance decreases with higher temp — example ~1–5 kΩ at ~20–25°C (varies by sensor)
- Typical analog sensor voltage (if present) will vary with temperature — often in the range ~0.5–4.5 V (vehicle-specific)
- Digital/smart sensor modules communicate over a vehicle bus (CAN/LIN) — expect normal bus idle voltages and regular messages; absence or corrupt messages indicates communication fault
- CAN bus physical layer: each CAN line nominally near Vbatt/2 on recessive state — use OEM spec for exact thresholds
Diagnostic algorithm
- Connect a manufacturer-level scan tool or capable OBD-II tool. Read and record U0639 and any additional codes/freeze frame data.
- Verify whether the code is current, pending or intermittent. Attempt to reproduce the fault with functional tests (key cycles, temperature changes, vehicle movement if safe).
- Visually inspect sensor B connector and harness. Look for corrosion, bent pins, moisture, pinch points, repairs or splices.
- With ignition on (or per OEM procedure) backprobe the sensor connector: verify reference power, ground, and signal lines per OEM values. Do not short terminals. If voltages are absent, trace power/ground and check fuses/relays.
- If the sensor is a thermistor type, measure sensor resistance at known ambient temperature and compare to OEM chart. If values are out of expected range, suspect sensor or wiring.
- If the sensor is a smart module on a communication bus, verify bus integrity. Use a scan tool or scope to confirm the sensor module is transmitting messages and that CAN/LIN voltages and waveforms are within spec. Check for bus shorts, opens or missing termination.
- Perform continuity and short-to-power/ground checks on the harness between the sensor and hybrid control module. Repair any damaged wires or connectors.
- If wiring and bus are good but communication still fails, substitute a known-good sensor/module if available or test with OEM diagnostic procedures to determine module failure.
- After any repair or replacement, clear codes, cycle ignition and test drive or run system self-tests to confirm the issue is resolved and that U0639 does not return.
- If fault persists after sensor and wiring verification, follow OEM guidance for testing/replacing the hybrid control module or bus components.
Likely causes
- Corroded/loose connector at the coolant temp sensor B or its module
- Broken/shorted wire in the harness between sensor B and hybrid control module
- Failed sensor module (electronic sensor rather than simple thermistor)
- Fault in CAN/LIN bus segment serving the sensor (open/short or missing termination)
Fault status
Status
Lost Communication With Hybrid/EV Electronics Coolant Temperature Sensor B — Hybrid control module is not receiving valid data or messages from coolant temperature sensor B or its module.
Repair difficulty: Medium
Diagnostic time: 1.5-3.0 hours
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