U1011
High Voltage Detected
Causes
- Faulty/high-voltage battery cells or cell group producing over-voltage
- Battery Management System (BMS) sensor or monitor failure
- Open/shorted voltage sensing circuit or damaged wiring/connectors
- DC‑DC converter or onboard charger malfunction producing excessive output
- HV relay/stage stuck closed or control circuit fault
- Incorrect charger behavior (external charger overcharging)
Symptoms
- Dashboard HV system warning or alarm (battery/charging warning)
- Charge cycle stops or vehicle refuses to start charging
- Reduced performance or limp/limitation mode engaged
- Unexpected high pack voltage reading in live data
- CAN communication or multiple HV-related DTCs present
- Possible loss of DC‑DC function (12V charging issues)
What to check
- Read all stored and pending DTCs and freeze-frame data from BMS, inverter, charger and vehicle network modules
- Check for related codes (BMS, charger, inverter, DC‑DC converter, contactor/relay) and note timestamps
- Visually inspect high‑voltage battery terminals, harnesses and HV connectors for damage, corrosion or overheating
- Verify correct charging source and charging connector (check EVSE/charger settings)
- Inspect HV fuses and contactors for welded contacts or abnormal wear
- With appropriate PPE and procedures, measure total pack voltage at service disconnect and compare to expected nominal and maximum values
Signal parameters
- Pack total voltage (V)
- Pack current (A) and charge/discharge direction
- Individual cell or module voltages (V) and min/max cell values
- State of charge (SOC) and State of Health (SOH)
- BMS reported pack voltage and voltage sensor readings
- HV contactor/relay status (open/closed)
Diagnostic algorithm
- Obtain full DTC list from all HV-related modules and record freeze-frame data; do NOT attempt HV service without qualification
- If possible, clear code and re-run to see if code returns; note conditions when it returns (charging, driving, idle)
- Confirm vehicle is isolated and follow manufacturer HV safety procedure before measuring pack voltage or opening service disconnect
- Measure pack total voltage at service points with a calibrated meter; compare to nominal and maximum allowable voltages in service information
- Check individual cell/module voltages via diagnostic tool to identify over-voltage cells or imbalance
- Inspect and test HV charging equipment (onboard charger and external EVSE) to ensure it is not overvolting the pack
- Inspect HV wiring, connectors and contactors for shorts, opens or signs of overheating; test contactors for proper operation and resistance when closed
- Measure DC‑DC converter output to verify it is within specifications and not feeding excessive voltage back to pack circuitry
- Perform insulation/isolation resistance tests on HV wiring to rule out leakage or ground faults
- If wiring and external components check good, suspect BMS or voltage-sensing electronics — review BMS logs and perform targeted module tests per manufacturer procedure
- If a module (BMS, charger, DC‑DC, inverter) is found faulty, replace or repair per factory instructions and reconfigure/calibrate modules if required
- After repair, erase codes, perform system relearn/calibration steps, conduct charging and road tests to verify the fault does not recur
Likely causes
- HV battery pack actual voltage above expected pack limit (overcharge or balancing failure)
- Failed pack voltage sensor or harness shorted to battery potential
- Onboard charger/EVSE delivering excessive voltage or failing to terminate charge
- BMS internal electronic failure or corrupted calibration data
- HV contactor/relay welded closed causing uncontrolled connection
Fault status
Similar codes
Manual library for HYUNDAI
Browse 371 HYUNDAI manuals: repair procedures, diagnostics, wiring diagrams, component locations, service data and Labor Times by year, model and trim.
HYUNDAI
-
HYUNDAI: 2023
-
Elantra
-
Elantra N
-
Kona N
-
Tucson
- Hybrid Blue
- Hybrid Limited
- Hybrid SEL Convenience
- Limited, Eng CD G4EN, 4WD
- Limited, Eng CD G4EN, FWD
- Limited, Eng CD G4KN, 4WD
- Limited, Eng CD G4KN, FWD
- N Line, Eng CD G4EN, 4WD
- N Line, Eng CD G4EN, FWD
- N Line, Eng CD G4KN, 4WD
- N Line, Eng CD G4KN, FWD
- Plug-In Hybrid Limited
- Plug-In Hybrid SEL
- SE, Eng CD G4EN, 4WD
- SE, Eng CD G4EN, FWD
- SE, Eng CD G4KN, 4WD
- SE, Eng CD G4KN, FWD
- SEL, Eng CD G4EN, 4WD
- SEL, Eng CD G4EN, FWD
- SEL, Eng CD G4KN, 4WD
- SEL, Eng CD G4KN, FWD
- XRT, Eng CD G4EN, 4WD
- XRT, Eng CD G4EN, FWD
- XRT, Eng CD G4KN, 4WD
- XRT, Eng CD G4KN, FWD
-
-
HYUNDAI: 2022
-
Elantra N
-
Kona N
-
Veloster N
-
HYUNDAI: 2021
-
Veloster N
-
HYUNDAI: 2020
-
Palisade
-
Veloster N
U1011
SCP (J1850) Invalid or Missing Data for Engine Air Intake
Causes
- Faulty/high-voltage battery cells or cell group producing over-voltage
- Battery Management System (BMS) sensor or monitor failure
- Open/shorted voltage sensing circuit or damaged wiring/connectors
- DC‑DC converter or onboard charger malfunction producing excessive output
- HV relay/stage stuck closed or control circuit fault
- Incorrect charger behavior (external charger overcharging)
Symptoms
- Dashboard HV system warning or alarm (battery/charging warning)
- Charge cycle stops or vehicle refuses to start charging
- Reduced performance or limp/limitation mode engaged
- Unexpected high pack voltage reading in live data
- CAN communication or multiple HV-related DTCs present
- Possible loss of DC‑DC function (12V charging issues)
What to check
- Read all stored and pending DTCs and freeze-frame data from BMS, inverter, charger and vehicle network modules
- Check for related codes (BMS, charger, inverter, DC‑DC converter, contactor/relay) and note timestamps
- Visually inspect high‑voltage battery terminals, harnesses and HV connectors for damage, corrosion or overheating
- Verify correct charging source and charging connector (check EVSE/charger settings)
- Inspect HV fuses and contactors for welded contacts or abnormal wear
- With appropriate PPE and procedures, measure total pack voltage at service disconnect and compare to expected nominal and maximum values
Signal parameters
- Pack total voltage (V)
- Pack current (A) and charge/discharge direction
- Individual cell or module voltages (V) and min/max cell values
- State of charge (SOC) and State of Health (SOH)
- BMS reported pack voltage and voltage sensor readings
- HV contactor/relay status (open/closed)
Diagnostic algorithm
- Obtain full DTC list from all HV-related modules and record freeze-frame data; do NOT attempt HV service without qualification
- If possible, clear code and re-run to see if code returns; note conditions when it returns (charging, driving, idle)
- Confirm vehicle is isolated and follow manufacturer HV safety procedure before measuring pack voltage or opening service disconnect
- Measure pack total voltage at service points with a calibrated meter; compare to nominal and maximum allowable voltages in service information
- Check individual cell/module voltages via diagnostic tool to identify over-voltage cells or imbalance
- Inspect and test HV charging equipment (onboard charger and external EVSE) to ensure it is not overvolting the pack
- Inspect HV wiring, connectors and contactors for shorts, opens or signs of overheating; test contactors for proper operation and resistance when closed
- Measure DC‑DC converter output to verify it is within specifications and not feeding excessive voltage back to pack circuitry
- Perform insulation/isolation resistance tests on HV wiring to rule out leakage or ground faults
- If wiring and external components check good, suspect BMS or voltage-sensing electronics — review BMS logs and perform targeted module tests per manufacturer procedure
- If a module (BMS, charger, DC‑DC, inverter) is found faulty, replace or repair per factory instructions and reconfigure/calibrate modules if required
- After repair, erase codes, perform system relearn/calibration steps, conduct charging and road tests to verify the fault does not recur
Likely causes
- HV battery pack actual voltage above expected pack limit (overcharge or balancing failure)
- Failed pack voltage sensor or harness shorted to battery potential
- Onboard charger/EVSE delivering excessive voltage or failing to terminate charge
- BMS internal electronic failure or corrupted calibration data
- HV contactor/relay welded closed causing uncontrolled connection
Fault status
Similar codes
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