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B1201 — Fuel level sender circuit

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Code

B1201

ALFA ROMEO B — Body

Fuel level sender circuit

Brand: ALFA ROMEO
Type: B — Body
Views: UK: 6 EN: 17 RU: 7
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Damaged or corroded connector at the fuel level sender
  • Broken, shorted or chafed wiring in the sender circuit
  • Failed fuel level sender (float or internal potentiometer)
  • Poor ground or supply voltage to the sender circuit
  • Water intrusion or corrosion inside the fuel tank connector
  • Faulty body control module (BCM) or instrument cluster input (less common)

Symptoms

  • Fuel gauge reads empty, full, or erratic/unstable
  • Fuel level warning light may illuminate or flash
  • Incorrect range/estimated distance-to-empty displayed
  • Intermittent changes in gauge reading when tapping on tank area
  • Possible stored related electrical or body module codes

What to check

  • Scan vehicle and record B1201 and any related codes (body, instrument cluster, CAN)
  • Visually inspect fuel tank area, sender connector and wiring for damage, corrosion or water
  • Check connector seating and pin condition at sender and BCM
  • Verify supply voltage to sender with ignition ON (typically key ON, engine off)
  • Measure signal voltage or resistance of sender while moving float (compare to expected range)
  • Wiggle harness while monitoring signal to identify intermittent faults

Signal parameters

  • Typical sender resistance varies with float position — common ranges: ~0–300 ohms (model dependent). Consult factory data for exact values.
  • Expected signal voltage to BCM typically varies across approx. 0.5–4.5 V depending on float position (some systems use raw resistance to gauge).
  • Open circuit: infinite/OL resistance or signal voltage outside expected range.
  • Short to ground: near 0 V or near 0 ohms. Short to battery: near battery voltage (approx. 12 V).
  • Exact expected values must be confirmed from Alfa Romeo factory/service data for the specific model/year.

Diagnostic algorithm

  1. Retrieve freeze frame and related codes with a diagnostic scanner. Note when the fault occurs (ignition on, while driving, after refuel).
  2. Perform a visual inspection of the fuel tank area, sender connector and wiring for physical damage, corrosion, pin push-out or water entry.
  3. With ignition ON (engine off), measure sender supply voltage at the connector. Confirm it matches reference voltage from factory data (often battery or switched 12 V feed or reference voltage).
  4. Measure sender signal at connector: either resistance between signal and ground or voltage between signal and reference while moving the float (manually or by lifting the vehicle and observing gauge). Look for smooth change across range.
  5. Check ground continuity from sender ground to chassis and to BCM ground. Repair any high-resistance grounds.
  6. Perform a wiggle/pressure test on the harness and connector while monitoring voltage/resistance to detect intermittent faults. Repair or replace damaged sections.
  7. If open or short is found in wiring, repair splice/insulation and re-test. If signal is fixed but code remains, clear codes and test drive / cycle ignition to verify.
  8. If wiring and connectors are good but sender resistance/voltage is out of spec, remove and bench-test the sender (measure at rest and while moving float). Replace sender if failed.
  9. If sender and wiring test OK, test the BCM/instrument input for proper operation (check for correct reference voltage and signal processing). Replace BCM only after confirming upstream components are good and validating with factory diagnostics.
  10. After repairs, clear codes, cycle ignition and verify proper gauge operation over time and under normal vehicle conditions.

Likely causes

  • Corroded connector or pins at tank sender
  • Open or short in wiring harness between sender and BCM
  • Failed sender unit (common after many years or exposure to contaminants)
  • Bad ground at tank/module
  • Connector pushed out or loose after service

Fault status

⚠️ Status
Fuel level sender circuit fault detected. Check fuel tank sender, wiring, connectors and body control module inputs for open/short/intermittent signal.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 0.5-2.0 hours

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Code

B1201

FIAT B — Body

Fuel level sender circuit

Brand: FIAT
Type: B — Body
Views: UK: 3 EN: 16 RU: 5
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Damaged or corroded connector at the fuel level sender
  • Broken, shorted or chafed wiring in the sender circuit
  • Failed fuel level sender (float or internal potentiometer)
  • Poor ground or supply voltage to the sender circuit
  • Water intrusion or corrosion inside the fuel tank connector
  • Faulty body control module (BCM) or instrument cluster input (less common)

Symptoms

  • Fuel gauge reads empty, full, or erratic/unstable
  • Fuel level warning light may illuminate or flash
  • Incorrect range/estimated distance-to-empty displayed
  • Intermittent changes in gauge reading when tapping on tank area
  • Possible stored related electrical or body module codes

What to check

  • Scan vehicle and record B1201 and any related codes (body, instrument cluster, CAN)
  • Visually inspect fuel tank area, sender connector and wiring for damage, corrosion or water
  • Check connector seating and pin condition at sender and BCM
  • Verify supply voltage to sender with ignition ON (typically key ON, engine off)
  • Measure signal voltage or resistance of sender while moving float (compare to expected range)
  • Wiggle harness while monitoring signal to identify intermittent faults

Signal parameters

  • Typical sender resistance varies with float position — common ranges: ~0–300 ohms (model dependent). Consult factory data for exact values.
  • Expected signal voltage to BCM typically varies across approx. 0.5–4.5 V depending on float position (some systems use raw resistance to gauge).
  • Open circuit: infinite/OL resistance or signal voltage outside expected range.
  • Short to ground: near 0 V or near 0 ohms. Short to battery: near battery voltage (approx. 12 V).
  • Exact expected values must be confirmed from Alfa Romeo factory/service data for the specific model/year.

Diagnostic algorithm

  1. Retrieve freeze frame and related codes with a diagnostic scanner. Note when the fault occurs (ignition on, while driving, after refuel).
  2. Perform a visual inspection of the fuel tank area, sender connector and wiring for physical damage, corrosion, pin push-out or water entry.
  3. With ignition ON (engine off), measure sender supply voltage at the connector. Confirm it matches reference voltage from factory data (often battery or switched 12 V feed or reference voltage).
  4. Measure sender signal at connector: either resistance between signal and ground or voltage between signal and reference while moving the float (manually or by lifting the vehicle and observing gauge). Look for smooth change across range.
  5. Check ground continuity from sender ground to chassis and to BCM ground. Repair any high-resistance grounds.
  6. Perform a wiggle/pressure test on the harness and connector while monitoring voltage/resistance to detect intermittent faults. Repair or replace damaged sections.
  7. If open or short is found in wiring, repair splice/insulation and re-test. If signal is fixed but code remains, clear codes and test drive / cycle ignition to verify.
  8. If wiring and connectors are good but sender resistance/voltage is out of spec, remove and bench-test the sender (measure at rest and while moving float). Replace sender if failed.
  9. If sender and wiring test OK, test the BCM/instrument input for proper operation (check for correct reference voltage and signal processing). Replace BCM only after confirming upstream components are good and validating with factory diagnostics.
  10. After repairs, clear codes, cycle ignition and verify proper gauge operation over time and under normal vehicle conditions.

Likely causes

  • Corroded connector or pins at tank sender
  • Open or short in wiring harness between sender and BCM
  • Failed sender unit (common after many years or exposure to contaminants)
  • Bad ground at tank/module
  • Connector pushed out or loose after service

Fault status

⚠️ Status
Fuel level sender circuit fault detected. Check fuel tank sender, wiring, connectors and body control module inputs for open/short/intermittent signal.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 0.5-2.0 hours

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Code

B1201

MERCEDES-BENZ B — Body

Electric seat adjustment front left: Hall sensor front height

Brand: MERCEDES-BENZ
Type: B — Body
Views: UK: 11 EN: 35 RU: 15
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Damaged or corroded connector at the fuel level sender
  • Broken, shorted or chafed wiring in the sender circuit
  • Failed fuel level sender (float or internal potentiometer)
  • Poor ground or supply voltage to the sender circuit
  • Water intrusion or corrosion inside the fuel tank connector
  • Faulty body control module (BCM) or instrument cluster input (less common)

Symptoms

  • Fuel gauge reads empty, full, or erratic/unstable
  • Fuel level warning light may illuminate or flash
  • Incorrect range/estimated distance-to-empty displayed
  • Intermittent changes in gauge reading when tapping on tank area
  • Possible stored related electrical or body module codes

What to check

  • Scan vehicle and record B1201 and any related codes (body, instrument cluster, CAN)
  • Visually inspect fuel tank area, sender connector and wiring for damage, corrosion or water
  • Check connector seating and pin condition at sender and BCM
  • Verify supply voltage to sender with ignition ON (typically key ON, engine off)
  • Measure signal voltage or resistance of sender while moving float (compare to expected range)
  • Wiggle harness while monitoring signal to identify intermittent faults

Signal parameters

  • Typical sender resistance varies with float position — common ranges: ~0–300 ohms (model dependent). Consult factory data for exact values.
  • Expected signal voltage to BCM typically varies across approx. 0.5–4.5 V depending on float position (some systems use raw resistance to gauge).
  • Open circuit: infinite/OL resistance or signal voltage outside expected range.
  • Short to ground: near 0 V or near 0 ohms. Short to battery: near battery voltage (approx. 12 V).
  • Exact expected values must be confirmed from Alfa Romeo factory/service data for the specific model/year.

Diagnostic algorithm

  1. Retrieve freeze frame and related codes with a diagnostic scanner. Note when the fault occurs (ignition on, while driving, after refuel).
  2. Perform a visual inspection of the fuel tank area, sender connector and wiring for physical damage, corrosion, pin push-out or water entry.
  3. With ignition ON (engine off), measure sender supply voltage at the connector. Confirm it matches reference voltage from factory data (often battery or switched 12 V feed or reference voltage).
  4. Measure sender signal at connector: either resistance between signal and ground or voltage between signal and reference while moving the float (manually or by lifting the vehicle and observing gauge). Look for smooth change across range.
  5. Check ground continuity from sender ground to chassis and to BCM ground. Repair any high-resistance grounds.
  6. Perform a wiggle/pressure test on the harness and connector while monitoring voltage/resistance to detect intermittent faults. Repair or replace damaged sections.
  7. If open or short is found in wiring, repair splice/insulation and re-test. If signal is fixed but code remains, clear codes and test drive / cycle ignition to verify.
  8. If wiring and connectors are good but sender resistance/voltage is out of spec, remove and bench-test the sender (measure at rest and while moving float). Replace sender if failed.
  9. If sender and wiring test OK, test the BCM/instrument input for proper operation (check for correct reference voltage and signal processing). Replace BCM only after confirming upstream components are good and validating with factory diagnostics.
  10. After repairs, clear codes, cycle ignition and verify proper gauge operation over time and under normal vehicle conditions.

Likely causes

  • Corroded connector or pins at tank sender
  • Open or short in wiring harness between sender and BCM
  • Failed sender unit (common after many years or exposure to contaminants)
  • Bad ground at tank/module
  • Connector pushed out or loose after service

Fault status

⚠️ Status
Fuel level sender circuit fault detected. Check fuel tank sender, wiring, connectors and body control module inputs for open/short/intermittent signal.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 0.5-2.0 hours

Similar codes

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Code

B1201

MITSUBISHI B — Body

Fuel information problem

Brand: MITSUBISHI
Type: B — Body
Views: UK: 10 EN: 35 RU: 13
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Damaged or corroded connector at the fuel level sender
  • Broken, shorted or chafed wiring in the sender circuit
  • Failed fuel level sender (float or internal potentiometer)
  • Poor ground or supply voltage to the sender circuit
  • Water intrusion or corrosion inside the fuel tank connector
  • Faulty body control module (BCM) or instrument cluster input (less common)

Symptoms

  • Fuel gauge reads empty, full, or erratic/unstable
  • Fuel level warning light may illuminate or flash
  • Incorrect range/estimated distance-to-empty displayed
  • Intermittent changes in gauge reading when tapping on tank area
  • Possible stored related electrical or body module codes

What to check

  • Scan vehicle and record B1201 and any related codes (body, instrument cluster, CAN)
  • Visually inspect fuel tank area, sender connector and wiring for damage, corrosion or water
  • Check connector seating and pin condition at sender and BCM
  • Verify supply voltage to sender with ignition ON (typically key ON, engine off)
  • Measure signal voltage or resistance of sender while moving float (compare to expected range)
  • Wiggle harness while monitoring signal to identify intermittent faults

Signal parameters

  • Typical sender resistance varies with float position — common ranges: ~0–300 ohms (model dependent). Consult factory data for exact values.
  • Expected signal voltage to BCM typically varies across approx. 0.5–4.5 V depending on float position (some systems use raw resistance to gauge).
  • Open circuit: infinite/OL resistance or signal voltage outside expected range.
  • Short to ground: near 0 V or near 0 ohms. Short to battery: near battery voltage (approx. 12 V).
  • Exact expected values must be confirmed from Alfa Romeo factory/service data for the specific model/year.

Diagnostic algorithm

  1. Retrieve freeze frame and related codes with a diagnostic scanner. Note when the fault occurs (ignition on, while driving, after refuel).
  2. Perform a visual inspection of the fuel tank area, sender connector and wiring for physical damage, corrosion, pin push-out or water entry.
  3. With ignition ON (engine off), measure sender supply voltage at the connector. Confirm it matches reference voltage from factory data (often battery or switched 12 V feed or reference voltage).
  4. Measure sender signal at connector: either resistance between signal and ground or voltage between signal and reference while moving the float (manually or by lifting the vehicle and observing gauge). Look for smooth change across range.
  5. Check ground continuity from sender ground to chassis and to BCM ground. Repair any high-resistance grounds.
  6. Perform a wiggle/pressure test on the harness and connector while monitoring voltage/resistance to detect intermittent faults. Repair or replace damaged sections.
  7. If open or short is found in wiring, repair splice/insulation and re-test. If signal is fixed but code remains, clear codes and test drive / cycle ignition to verify.
  8. If wiring and connectors are good but sender resistance/voltage is out of spec, remove and bench-test the sender (measure at rest and while moving float). Replace sender if failed.
  9. If sender and wiring test OK, test the BCM/instrument input for proper operation (check for correct reference voltage and signal processing). Replace BCM only after confirming upstream components are good and validating with factory diagnostics.
  10. After repairs, clear codes, cycle ignition and verify proper gauge operation over time and under normal vehicle conditions.

Likely causes

  • Corroded connector or pins at tank sender
  • Open or short in wiring harness between sender and BCM
  • Failed sender unit (common after many years or exposure to contaminants)
  • Bad ground at tank/module
  • Connector pushed out or loose after service

Fault status

⚠️ Status
Fuel level sender circuit fault detected. Check fuel tank sender, wiring, connectors and body control module inputs for open/short/intermittent signal.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 0.5-2.0 hours

Similar codes

Your experience will help others
+100 karma for a short comment :)
Send to email
Code

B1201

Other B — Body

Fuel Sender Circuit Failure

Brand: Other
Type: B — Body
Views: UK: 24 EN: 49 RU: 33
AI status
Completed
ready
Completed 100%
Page language: EN

Causes

  • Damaged or corroded connector at the fuel level sender
  • Broken, shorted or chafed wiring in the sender circuit
  • Failed fuel level sender (float or internal potentiometer)
  • Poor ground or supply voltage to the sender circuit
  • Water intrusion or corrosion inside the fuel tank connector
  • Faulty body control module (BCM) or instrument cluster input (less common)

Symptoms

  • Fuel gauge reads empty, full, or erratic/unstable
  • Fuel level warning light may illuminate or flash
  • Incorrect range/estimated distance-to-empty displayed
  • Intermittent changes in gauge reading when tapping on tank area
  • Possible stored related electrical or body module codes

What to check

  • Scan vehicle and record B1201 and any related codes (body, instrument cluster, CAN)
  • Visually inspect fuel tank area, sender connector and wiring for damage, corrosion or water
  • Check connector seating and pin condition at sender and BCM
  • Verify supply voltage to sender with ignition ON (typically key ON, engine off)
  • Measure signal voltage or resistance of sender while moving float (compare to expected range)
  • Wiggle harness while monitoring signal to identify intermittent faults

Signal parameters

  • Typical sender resistance varies with float position — common ranges: ~0–300 ohms (model dependent). Consult factory data for exact values.
  • Expected signal voltage to BCM typically varies across approx. 0.5–4.5 V depending on float position (some systems use raw resistance to gauge).
  • Open circuit: infinite/OL resistance or signal voltage outside expected range.
  • Short to ground: near 0 V or near 0 ohms. Short to battery: near battery voltage (approx. 12 V).
  • Exact expected values must be confirmed from Alfa Romeo factory/service data for the specific model/year.

Diagnostic algorithm

  1. Retrieve freeze frame and related codes with a diagnostic scanner. Note when the fault occurs (ignition on, while driving, after refuel).
  2. Perform a visual inspection of the fuel tank area, sender connector and wiring for physical damage, corrosion, pin push-out or water entry.
  3. With ignition ON (engine off), measure sender supply voltage at the connector. Confirm it matches reference voltage from factory data (often battery or switched 12 V feed or reference voltage).
  4. Measure sender signal at connector: either resistance between signal and ground or voltage between signal and reference while moving the float (manually or by lifting the vehicle and observing gauge). Look for smooth change across range.
  5. Check ground continuity from sender ground to chassis and to BCM ground. Repair any high-resistance grounds.
  6. Perform a wiggle/pressure test on the harness and connector while monitoring voltage/resistance to detect intermittent faults. Repair or replace damaged sections.
  7. If open or short is found in wiring, repair splice/insulation and re-test. If signal is fixed but code remains, clear codes and test drive / cycle ignition to verify.
  8. If wiring and connectors are good but sender resistance/voltage is out of spec, remove and bench-test the sender (measure at rest and while moving float). Replace sender if failed.
  9. If sender and wiring test OK, test the BCM/instrument input for proper operation (check for correct reference voltage and signal processing). Replace BCM only after confirming upstream components are good and validating with factory diagnostics.
  10. After repairs, clear codes, cycle ignition and verify proper gauge operation over time and under normal vehicle conditions.

Likely causes

  • Corroded connector or pins at tank sender
  • Open or short in wiring harness between sender and BCM
  • Failed sender unit (common after many years or exposure to contaminants)
  • Bad ground at tank/module
  • Connector pushed out or loose after service

Fault status

⚠️ Status
Fuel level sender circuit fault detected. Check fuel tank sender, wiring, connectors and body control module inputs for open/short/intermittent signal.
🟡 Repair difficulty: Medium
⏱️ Diagnostic time: 0.5-2.0 hours

Similar codes

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  • - Joining techniques
  • - Securing high-voltage battery and force progression
  • - Body assembly (doors, rear lid, panoramic sunroof)
  • - Dash panel and centre console
  • Power units
  • - Technical data: rear electric motor (VX90)
  • - Technical data: front electric motor (VX89)
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Audi Q8 (2018) — Electrical System Workshop Manual (Edition 05.2019)

Workshop Manual
Years: 2018 Manual in English Pages: 645 14.8 MB
Short description

Workshop manual for the Audi Q8 (2018) — Electrical System. Includes technical data, safety notes and step‑by‑step repair procedures for battery/charging, starter/alternator, lighting, washer/wiper and wiring. Edition 05.2019.

Contents
Key sections:
  • 00 - Technical data
  • 1 Safety precautions
  • 1.1 Safety precautions when working on vehicles with start/stop system
  • 1.2 Safety precautions when using testers and measuring instruments during a road test
  • 1.3 Notes on use and safety for LED headlights and Audi laser lights
  • 2 Repair notes
  • 2.1 Rules for cleanliness
  • 2.2 General notes
  • 2.3 Contact corrosion
  • 2.4 ESD (electrostatic discharge) workplace
  • 2.5 Routing and attachment of lines and wiring
  • 2.6 Identification plates
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Audi Servicing Manual — 7‑Speed Dual Clutch Transmission 0CJ / 0CL / 0CK / 0DN / 0DP / 0HL (Edition 05.2018)

Workshop Manual
Years: 2008–2019 Manual in English Pages: 128 11.1 MB
Short description

Service manual for the 7‑Speed dual‑clutch (DSG) transmissions 0CJ/0CL/0CK/0DN/0DP/0HL fitted to various Audi models. Includes repair information, clutch and gearbox disassembly/assembly, mechatronic and hydraulic system procedures, seals and differential work. Edition 05.2018.

Contents
Key sections:
  • 00 - General, Technical Data
  • 1 Repair Information
  • 1.1 General Repair Information
  • 1.2 Contact Corrosion
  • 1.3 ATF Pump, Deactivating and Draining the Hydraulic Pump Reservoir
  • 2 Rules for Cleanliness when Working on DSG® Transmission
  • 30 - Clutch
  • 1 Clutch
  • 1.1 Overview - Flywheel and Dual Clutch
  • 1.2 Flywheel, Removing and Installing
  • 1.3 Dual Clutch, Removing and Installing
  • 1.4 Input Shaft Seal, Replacing
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LAND ROVER 3

Land Rover Defender 300Tdi — Workshop Manual (1996 model year)

Workshop Manual
Defender 300Tdi Years: 1996 Manual in English 7.5 MB
Short description

Official workshop manual for the Land Rover Defender 300Tdi (from 1996 model year). Contains specifications, adjustment, fault diagnosis and step-by-step repair and overhaul procedures for engine, transmission, axles, suspension, brakes, electrical and body. Intended for dealer workshops and trained technicians.

Contents
Key sections:
  • 01 INTRODUCTION
  • 04 GENERAL SPECIFICATION DATA
  • 05 ENGINE TUNING DATA
  • 07 GENERAL FITTING REMINDERS
  • 09 LUBRICANTS, FLUIDS AND CAPACITIES
  • 10 MAINTENANCE
  • 12 ENGINE Tdi
  • - Description and operation
  • - Fault diagnosis
  • - Adjustment
  • - Repair and overhaul procedures
  • 19 FUEL SYSTEM Tdi
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Land Rover Defender Workshop Manual Supplement & Body Repair Manual (1999 & 2002 MY)

Workshop Manual
Defender Years: 1999–2002 Manual in English 7.6 MB
Short description

Workshop Manual Supplement and Body Repair Manual for the Land Rover Defender. Includes general specifications, maintenance schedules, tuning data and step‑by‑step repair procedures for engine, transmission, suspension, brakes, electrical and body repairs. Covers Defender models from 1999 and 2002 model years.

Contents
Key sections:
  • 01 - INTRODUCTION
  • - Introduction
  • - Dimensions
  • - References
  • - Repairs and replacements
  • - Poisonous substances
  • - Fuel handling precautions
  • - Synthetic rubber
  • - Recommended sealants
  • - Used engine oil precautions
  • - Accessories and conversions
  • - Wheels and tyres
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Land Rover Range Rover — Electrical Library (LRL 0453ENG, 2002)

Workshop Manual
Manual in English Pages: 494 7.1 MB
Short description

Land Rover Range Rover Electrical Library (LRL 0453ENG). Comprehensive manual covering fuse details, earth points, system descriptions, diagnostics and connector pin-outs for electrical troubleshooting and repair. Intended for technicians and service workshops.

Contents
Key sections:
  • 1 INTRODUCTION
  • 1.1 About this document
  • 1.2 Battery voltage
  • 1.3 Electrical precautions
  • 1.4 Battery disconnecting / charging
  • 1.5 Disciplines / greases
  • 1.6 Abbreviations
  • 1.7 HeVAC, sensors abbreviations
  • 1.8 How to use this document
  • 1.9 Connector detail format
  • 1.10 Fault diagnosis
  • 1.11 Wire colour codes
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