Code
P0677
Generic
P — Powertrain
Cylinder 7 Glow Plug Circuit/Open
AI status
Completed
Completed
100%
Causes
- Failed glow plug (open or internally damaged) at cylinder 7
- Broken or corroded wiring/connector at the cylinder 7 glow plug
- Poor or missing ground at glow plug or harness
- Blown fuse or faulty glow plug relay/module/power driver
- High resistance in circuit (loose connection, corrosion)
- ECM/PCM driver fault or internal failure
Symptoms
- Check Engine MIL illuminated (DTC P0677)
- Hard starting when engine is cold or in cold ambient temperatures
- Extended cranking or prolonged white smoke on startup
- Rough idle immediately after cold start
- Glow/plugs/wait-to-start lamp may flash or behave abnormally
What to check
- Retrieve freeze frame and related codes; confirm P0677 is current and not intermittent
- Inspect glow plug wiring, connectors, and harness near cylinder 7 for corrosion, damage, or loose pins
- Inspect and test glow plug power supply fuses and glow relay/module for proper operation
- Compare resistance of cylinder 7 glow plug to other cylinders with plug removed and engine off
- Backprobe glow plug connector to check for battery voltage during preheat cycle (key ON/engine start)
- Check continuity from glow plug connector back to the glow relay/module/ECM and confirm good ground
Signal parameters
- Expected supply voltage at glow plug connector when preheating: close to battery voltage (~12 V nominal)
- Glow plug resistance (typical range): roughly 0.5–3.0 ohms for many designs — compare to identical plugs on other cylinders
- Current draw: glow plugs are high-current devices; individual plug draw commonly several amps (varies by design) — a dead/open plug will show no current
Diagnostic algorithm
- Safety: park vehicle, engage parking brake, allow engine to cool. If you will probe connectors, follow manufacturer battery/disconnect guidance.
- Read and record codes and freeze-frame data. Clear code then perform a controlled test to see if code returns.
- Perform visual inspection of harness and connector at cylinder 7 for damage, corrosion, or overheating. Repair as needed.
- With ignition OFF, remove glow plug #7 and measure its DC resistance with a multimeter. Compare to the same-spec glow plugs on other cylinders. An open (infinite) reading indicates a failed plug.
- Reconnect plug. With ignition ON during preheat (or using a scan tool to activate glow) backprobe the power terminal at the cylinder 7 connector. Verify battery voltage is present when the system is commanding preheat.
- If voltage is present but plug shows open/infinite resistance, replace the glow plug and retest.
- If no voltage at connector, check fuse(s), relay(s), and wiring continuity from the relay/module to the plug. Repair broken wiring, poor pin contacts, or grounds.
- If wiring, power, and fuses/relays are OK but no activation, test the glow plug driver/module output and related ECM signals using diagnostics or swap drivers (if serviceable) to isolate module vs ECM. Consult repair manual for driver-pin tests.
- After repairs, clear codes and perform cold-start verification to ensure the code does not return.
- If intermittent, inspect for harness rubbing/chafing and perform wiggle tests while observing live data to reproduce the fault.
Likely causes
- Open or shorted glow plug in cylinder 7
- Loose/corroded connector or broken wire to cylinder 7
- Faulty glow plug relay or control module
- Blown fuse or poor ground
Fault status
Status
Cylinder 7 glow plug circuit open or malfunction detected. Check glow plug, wiring, connectors, fuses, relay/module, and ECM driver.
Repair difficulty: Medium
Diagnostic time: 0.5-2.0 hours
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