P1691
Safety shutdown fault
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Coolant Gage Circuit Low Voltage
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Coolant Gage Circuit Low Voltage
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Coolant Gage Circuit Low Voltage
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Fuel Injection Pump Controller Calibration Failure
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Fuel Injection Pump Controller Calibration Failure
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Safety shutdown fault
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Coolant Gage Circuit Low Voltage
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Coolant Gage Circuit Low Voltage
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Coolant Gage Circuit Low Voltage
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Fuel Injection Pump Controller Calibration Failure
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Turbo Pressure Control Solenoid Circuit
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Electronic throttle control monitor level 2/3 - motorised throttle control engine speed limitation error
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Coolant Gauge Circuit Low Voltage
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Turbo Pressure Control Solenoid Circuit Malfunction
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
Available brands with manuals
AUDI 11
6-speed manual gearbox 0B1, front-wheel drive — Workshop Manual (Edition 05.2014)
Workshop ManualAudi A3 (1997) – 1.6L 4-cylinder (2‑valve) Engine Mechanical Components Service Manual (AEH, AKL, APF) – Edition 07.2002
Workshop ManualAUDI A3 (2004) Workshop Manual — 2.0L FSI Turbo (4‑cyl, 4‑valve) Engine, Mechanics — Edition 03.2017
Workshop ManualAudi A3 2004 — Electrical System (Workshop Manual, Edition 02.2018)
Workshop ManualAudi A4 / A4 Cabriolet – 4.2 l V8 (5‑valve, timing chains) – Workshop Manual (Mechanics) – Edition 04.2007
Workshop ManualAudi A4 / A4 Cabriolet — Auxiliary Heater Workshop Manual (Edition 08.2004)
Workshop ManualAudi A4 / A4 Cabriolet (1.8T 4‑cyl turbo) — Motronic Injection & Ignition System Service Manual (Edition 01.2015)
Workshop ManualAudi A8 (2003) — Electrical System Workshop Manual (Edition 08.2014)
Workshop ManualAudi Q4 e-tron (Type F4) - Self-study Programme SSP 685
Workshop ManualAudi Q8 (2018) — Electrical System Workshop Manual (Edition 05.2019)
Workshop ManualAudi Servicing Manual — 7‑Speed Dual Clutch Transmission 0CJ / 0CL / 0CK / 0DN / 0DP / 0HL (Edition 05.2018)
Workshop ManualLAND ROVER 3
Land Rover Defender 300Tdi — Workshop Manual (1996 model year)
Workshop ManualLand Rover Defender Workshop Manual Supplement & Body Repair Manual (1999 & 2002 MY)
Workshop ManualLand Rover Range Rover — Electrical Library (LRL 0453ENG, 2002)
Workshop ManualP1691
Fuel Injection Pump Controller Calibration Failure
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Fuel Injection Pump Controller Calibration Failure
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
MIL (Check Engine)
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Check Engine Light Open Circuit
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
Coolant Gage Circuit Low Voltage
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
Fault status
Similar codes
P1691
MIL Open Circuit
Causes
- Engine overtemperature
- Critically low oil pressure
- Severe low fuel pressure or loss of fuel supply
- Loss of power or ground to ECU or key engine management circuits
- Persistent sensor faults (coolant temp, oil pressure, fuel rail pressure)
- Intermittent or lost communication on vehicle communication buses (CAN)
Symptoms
- Engine shuts down unexpectedly or refuses to restart after a shutdown
- Reduced engine power / limp-home mode
- MIL/engine warning light illuminated
- Other related DTCs present (temperature, pressure, voltage, communication codes)
- No-start with starter cranking but engine stalls immediately
- Instrument cluster warnings (immobilizer, battery, temperature)
What to check
- Read and record all stored DTCs and freeze-frame data with a capable scan tool
- Check battery voltage with ignition ON and during cranking (should be ~12.4–12.7 V at rest, >10 V while cranking)
- Inspect charging system (alternator output ~13.5–14.8 V with engine running)
- Visual inspection of fuses, engine ECU power/ground connections and relevant relays
- Check engine coolant level and oil level; look for leaks and the presence of overheating
- Verify fuel level and listen for fuel pump operation when key is turned to ON
Signal parameters
- Battery voltage (key ON, engine OFF): expected ~12.4–12.7 V
- Charging voltage (engine running): expected ~13.5–14.8 V
- Engine coolant temp (ECT): normal operating ~80–105 °C; check for sudden spikes
- Oil pressure or oil pressure sensor voltage: varies by engine—verify against manufacturer spec
- Fuel rail/line pressure: static and commanded pressures per vehicle spec (common rails often 200–1600 bar; port-injection lower)
- Engine RPM during event: stalling/zero or sudden drop
Diagnostic algorithm
- Connect a full-function scan tool and retrieve all active and stored codes plus freeze-frame data. Note time, engine conditions, and other fault codes recorded with P1691.
- Do not assume a single cause. Correlate freeze-frame values: coolant temp, oil pressure, fuel pressure, battery voltage, RPM at event.
- Verify battery and charging system health. Perform voltage tests at battery and at ECU power and ground pins. Repair poor battery/charging faults and retest.
- Check engine oil level and pressure. If low or suspect, measure oil pressure with a mechanical gauge. Repair leaks or oil pump issues as needed.
- Check coolant level and temperature sensor operation. Inspect cooling system for thermostat or cooling fan failures. Replace faulty sensors or components found.
- Inspect fuel delivery: confirm fuel pump operation, fuel pressure and fuel filter condition. Repair fuel supply faults and clear codes.
- Inspect fuses, relays and wiring for ECU power/ground and sensor circuits. Wiggle-test connectors and look for corrosion or damaged pins.
- Scan for communication faults. If CAN/communication errors exist, trace wiring and module connections; repair bus issues and re-scan.
- Check immobilizer/security system messages. If security module requested shutdown, follow manufacturer procedure to reprogram or sync modules.
- If no clear external cause is found and power/ground and communications are good, check for ECU software updates or known bulletins. Consider ECU reflash before replacement.
- After repairs, clear codes and attempt to reproduce. If P1691 returns, document conditions and escalate with manufacturer technical support for advanced diagnostics or ECU bench testing.
Likely causes
- Low battery/charging system problem causing voltage dropout to ECU
- Faulty coolant temperature sensor reporting overtemperature
- Failed oil pressure sensor or actual low oil pressure
- Broken wiring, poor connector or blown fuse/relay in engine management power/ground circuits
- Fuel pump failure or fuel rail pressure sensor/circuit fault
- Previous related DTCs that triggered protective shutdown (look for multiple codes)
